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To keep your Crane running nonstop 24/7-365 without costly unscheduled downtime. To offer you a complete turnkey  installation that includes components, engineering and installation as well as providing a performance warranty. Objectives: igus  Crane Systems
The igus engineered solution for the management of your cranes  power, control and media lines while in motion. What is a Ready-Chain? igus  Crane Systems
What is a Ready-Chain? igus  Crane Systems
Space saving design. Low-Maintenance. (No parts marked for wear) No additional drives are necessary. No control system necessary. Synchronous run of trolley and E-chain System. Benefits: igus  Crane Systems
Benefits: Media Management: air, water, hydraulics, etc. Wind and Weather resistant. Easy system reconfiguration / additions. System will accept 6/10 kV Cabling. igus速 outstanding field service. Festoon video igus  Crane Systems
Speeds up to 2000 Ft/min  The fastest Cranes with E-Chains  are running at 1000 Ft/min*   Accelerations up to 32.8 Ft/sec 2 Travel length up over 2500 Ft  The longest travel on a crane with igus  速  E-Chain  速  is 1447 Ft* *May 2003 Technical facts: igus  Crane Systems
E-Chains 速 Guide Trough Systems Chainflex 速  Cables Strain Relief Systems Components: igus  Crane Systems
Covered Systems:   Provide maximum protection against the elements Trough Systems: Downholding devices:  ReadyChains速 operate safely on long travels and at high acceleration. The retention device prevents the ReadyChains速 from climbing when the crane accelerates. igus  Crane Systems
Click for more info Boom Breaks Hinge Points: Under the Girder Over the Girder igus  Crane Systems
Floating tow-arms... Click for more info New:  Electronic push/pull-force control with permanent nominal/actual parameter check and/or emergency stop function.  Floating Tow-Arms / PPDS Systems: igus  Crane Systems
Click on the cable to start a PDF with detailed technical information Power Cable: Multi-Conductor Single-Conductor igus  Crane Systems CF34 CF35 CF310 CF300 CFCRANE
Click on the cable to start a PDF with detailed technical information TPE - Jacket PVC - Jacket Control Cable: CF5 CF6 CF9 CF10 igus  Crane Systems
Click on the cable to start a PDF with detailed technical information Data Cable: CF211 -  CF240  CF11 - Best Fiber Optic: CFLG - Glass or Polymer Cores igus  Crane Systems
Traditional Energy Chain systems glide on themselves which creates limits for the weight the chain can carry and the distance that the chain may travel. Rol-E-Chain was developed specifically to overcome the limitations of standard chain. Rol-E-Chain significantly increases the distances that can be traveled, the weight that can be carried, and the overall life of the Energy Chain System.  igus  Rol-E-Chain 速
The igus速 standard chain for high-speed  and long travel crane applications Benefits of Rol-E-Chain 75% reduction of the force needed to move the system. Travel distances of up to 800 meters is possible. Speeds of up to 600 meters per minute is possible. Decreased surface wear means prolonged chain life. New optimized roller further enhances quiet running design.  igus  Rol-E-Chain 速
2 nd  Generation Rollers Double load bearing capacity 10 times better cycle life Stainless Roller Bearings Improved Low-Noise Version 6 dB lower noise through  improved roller/link geometry. Further noise reduction through optimized guide trough. igus  Rol-E-Chain 速
Rol-E-Chain systems allow the crane builders of today to optimize the performance of their machinery by allowing them to achieve more aggressive motions and increased speeds and allows the crane builders of tomorrow the ability to keep pushing the limits of the machinery without worrying about their cable management solution Malaysia: 2 ship unloaders both equipped with a Rol E-Chain速 at 441.3 m travel length. igus  Rol-E-Chain 速
Engineering: igus  Crane Systems
Engineering: igus  Crane Systems
Engineering: igus  Crane Systems
Engineering: igus  Crane Systems
Engineering: igus  Crane Systems
Applications: Ship to Shore RTG / RMG Bulk-Handling Indoor Retrofit Shipyard Crane Spreader Reach Stacker Please click the buttons for more information Festoon Video igus  Crane Systems
Is it cost effective? The initial installation of the Chain system is very close to the cost of a standard festoon.  In some instances it may be a little more upon first glance... BUT! When you account for the costs of Preventative and Corrective Maintenance these costs will be made up in a few years. igus  Crane Systems
These costs can be as high as 5K a year per crane!! Then when it is time to replace the system you will not have the original costs for making structural changes and for the troughing on the crane- You will only be purchasing the chain and cable which is a fraction of the cost of replacing the whole festoon system. Total Cost of Ownership igus  Crane Systems
Within the first few years the difference in the cost of the systems is made up from not having to invest in maintenance. Also, you have the assurance that you will not incur any unscheduled downtime from a failure of the system. Total Cost of Ownership igus  Crane Systems
Energy Chain Systems have been installed and are running in numbers on the following types of Crane applications: Over 1700* RTG卒s / RMG卒s  Over 310* STS  Over 2500* Spreaders  Over 2150* Indoor-, Gantry-, Bulk handling-, Shipyard- and Special Cranes  *July 2005 igus  Crane Systems
Subsidiaries and Offices 2006:
Which design elements are the most important for designing an igus 速  Ready-Crane System? Travel length, and deviation of trolley travel side to side (for tow-arm) Cable / Hose Package Speed Acceleration Crane location (Indoor / Outdoor) Space restrictions for height and width Mounting location on the crane (Over, under or beside girder)
igus 速   Contact: Steven Clark Regional Sales Manager Los Angeles, CA  Tel: 909-993-3258 Fax: 909-657-3274 E-mail: sclark@igus.com The Terms igus, E-Chains,  E-ChainSystems, Energy Chains, Energy Chain Systems Chainflex and  ReadyChain are legally protected trademarks in the Federal Republic of Germany and in case also in foreign countries

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igus Cranes

  • 1.
  • 2. To keep your Crane running nonstop 24/7-365 without costly unscheduled downtime. To offer you a complete turnkey installation that includes components, engineering and installation as well as providing a performance warranty. Objectives: igus Crane Systems
  • 3. The igus engineered solution for the management of your cranes power, control and media lines while in motion. What is a Ready-Chain? igus Crane Systems
  • 4. What is a Ready-Chain? igus Crane Systems
  • 5. Space saving design. Low-Maintenance. (No parts marked for wear) No additional drives are necessary. No control system necessary. Synchronous run of trolley and E-chain System. Benefits: igus Crane Systems
  • 6. Benefits: Media Management: air, water, hydraulics, etc. Wind and Weather resistant. Easy system reconfiguration / additions. System will accept 6/10 kV Cabling. igus速 outstanding field service. Festoon video igus Crane Systems
  • 7. Speeds up to 2000 Ft/min The fastest Cranes with E-Chains are running at 1000 Ft/min* Accelerations up to 32.8 Ft/sec 2 Travel length up over 2500 Ft The longest travel on a crane with igus 速 E-Chain 速 is 1447 Ft* *May 2003 Technical facts: igus Crane Systems
  • 8. E-Chains 速 Guide Trough Systems Chainflex 速 Cables Strain Relief Systems Components: igus Crane Systems
  • 9. Covered Systems: Provide maximum protection against the elements Trough Systems: Downholding devices: ReadyChains速 operate safely on long travels and at high acceleration. The retention device prevents the ReadyChains速 from climbing when the crane accelerates. igus Crane Systems
  • 10. Click for more info Boom Breaks Hinge Points: Under the Girder Over the Girder igus Crane Systems
  • 11. Floating tow-arms... Click for more info New: Electronic push/pull-force control with permanent nominal/actual parameter check and/or emergency stop function. Floating Tow-Arms / PPDS Systems: igus Crane Systems
  • 12. Click on the cable to start a PDF with detailed technical information Power Cable: Multi-Conductor Single-Conductor igus Crane Systems CF34 CF35 CF310 CF300 CFCRANE
  • 13. Click on the cable to start a PDF with detailed technical information TPE - Jacket PVC - Jacket Control Cable: CF5 CF6 CF9 CF10 igus Crane Systems
  • 14. Click on the cable to start a PDF with detailed technical information Data Cable: CF211 - CF240 CF11 - Best Fiber Optic: CFLG - Glass or Polymer Cores igus Crane Systems
  • 15. Traditional Energy Chain systems glide on themselves which creates limits for the weight the chain can carry and the distance that the chain may travel. Rol-E-Chain was developed specifically to overcome the limitations of standard chain. Rol-E-Chain significantly increases the distances that can be traveled, the weight that can be carried, and the overall life of the Energy Chain System. igus Rol-E-Chain 速
  • 16. The igus速 standard chain for high-speed and long travel crane applications Benefits of Rol-E-Chain 75% reduction of the force needed to move the system. Travel distances of up to 800 meters is possible. Speeds of up to 600 meters per minute is possible. Decreased surface wear means prolonged chain life. New optimized roller further enhances quiet running design. igus Rol-E-Chain 速
  • 17. 2 nd Generation Rollers Double load bearing capacity 10 times better cycle life Stainless Roller Bearings Improved Low-Noise Version 6 dB lower noise through improved roller/link geometry. Further noise reduction through optimized guide trough. igus Rol-E-Chain 速
  • 18. Rol-E-Chain systems allow the crane builders of today to optimize the performance of their machinery by allowing them to achieve more aggressive motions and increased speeds and allows the crane builders of tomorrow the ability to keep pushing the limits of the machinery without worrying about their cable management solution Malaysia: 2 ship unloaders both equipped with a Rol E-Chain速 at 441.3 m travel length. igus Rol-E-Chain 速
  • 19. Engineering: igus Crane Systems
  • 20. Engineering: igus Crane Systems
  • 21. Engineering: igus Crane Systems
  • 22. Engineering: igus Crane Systems
  • 23. Engineering: igus Crane Systems
  • 24. Applications: Ship to Shore RTG / RMG Bulk-Handling Indoor Retrofit Shipyard Crane Spreader Reach Stacker Please click the buttons for more information Festoon Video igus Crane Systems
  • 25. Is it cost effective? The initial installation of the Chain system is very close to the cost of a standard festoon. In some instances it may be a little more upon first glance... BUT! When you account for the costs of Preventative and Corrective Maintenance these costs will be made up in a few years. igus Crane Systems
  • 26. These costs can be as high as 5K a year per crane!! Then when it is time to replace the system you will not have the original costs for making structural changes and for the troughing on the crane- You will only be purchasing the chain and cable which is a fraction of the cost of replacing the whole festoon system. Total Cost of Ownership igus Crane Systems
  • 27. Within the first few years the difference in the cost of the systems is made up from not having to invest in maintenance. Also, you have the assurance that you will not incur any unscheduled downtime from a failure of the system. Total Cost of Ownership igus Crane Systems
  • 28. Energy Chain Systems have been installed and are running in numbers on the following types of Crane applications: Over 1700* RTG卒s / RMG卒s Over 310* STS Over 2500* Spreaders Over 2150* Indoor-, Gantry-, Bulk handling-, Shipyard- and Special Cranes *July 2005 igus Crane Systems
  • 30. Which design elements are the most important for designing an igus 速 Ready-Crane System? Travel length, and deviation of trolley travel side to side (for tow-arm) Cable / Hose Package Speed Acceleration Crane location (Indoor / Outdoor) Space restrictions for height and width Mounting location on the crane (Over, under or beside girder)
  • 31. igus 速 Contact: Steven Clark Regional Sales Manager Los Angeles, CA Tel: 909-993-3258 Fax: 909-657-3274 E-mail: sclark@igus.com The Terms igus, E-Chains, E-ChainSystems, Energy Chains, Energy Chain Systems Chainflex and ReadyChain are legally protected trademarks in the Federal Republic of Germany and in case also in foreign countries