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Steve Majors resume
- 1. STEVE MAJORS 3471 West 101st Place Home Phone: (303) 460-1927 Westminster, Colorado 80031 E-mail stevemajors@yahoo.com SENIOR MANUFACTURING ENGINEER Experienced in process/product design, plant layout, product and cost management, labor standards development and methods analysis. Proven ability to improve efficiencies, yields and reduce costs. Proficient in transferring and supporting product/manufacturing at offshore manufacturing locations. EMPLOYMENT HISTORY Spectralink Incorporated, Boulder, Colorado 2013 - Present Manager, Manufacturing and Test Engineering – Enterprise Wireless Phones • Provided leadership of the operations group professional staff consisting of Document control, Project Management, Manufacturing Engineering and Test Engineering. • Monitored the team’s support of day-to-day production through process monitoring, requesting follow up and troubleshooting for production issues at three contract manufacturing sites located in China, Thailand, and US. • Identified, planned and implemented manufacturing projects according to return on investment, focusing on elements contributing to yield loss and reducing scrap costs. • Assured that all production and test processes were robust and are fully documented. Sr. Manufacturing Engineer 2010 - 2012 • Determined root cause of quality problems and drove design and process improvements to enhance existing product performance and quality. • Coordinated quality improvements with suppliers based on internal quality inspection requirements. • Developed and documented assembly processes for production of products built at offshore contract manufacturing locations and trained contract manufacturers on processes and procedures. • Created, reviewed and approved Bills of Materials using Agile document control. JDS Uniphase / Picolight Incorporated, Louisville, Colorado 2000 – 2009 Sr Manufacturing Engineer – Optical/Electronic Components • Technical lead for support of offshore contract manufacturing of high volume (100K/month) optical/electrical components, providing guidance for manufacturing and quality issues. • Responsible for in-house manufacturing and test of prototype optical components for customer samples and engineering development • Supported Product Management for introduction of new designs to meet customer requests, developing Bills of Materials and test requirements. Sr. Manufacturing Engineer – Optical Transceivers • Reviewed device test performance and failure analysis data for process improvements within JDSU and contract manufacturers and recommended corrective actions. • Responsible for quick-turn sample and prototype transceivers to meet on time delivery requirements to customers. • Created and reviewed Bill of Materials, in Agile and Matrix, for accuracy to ensure components meet performance requirements.
- 2. Artesyn Technologies, Broomfield, Colorado Sr. Manufacturing Engineer – Power supplies 1995 – 2000 • Set up wave solder process, utilizing designed experiments (DOE) to optimize parameter settings, creating one profile reducing changeover times. • Trained production personnel on PCBA inspection requirements based on IPC-610 class 2 requirements. • Developed plant layout, incorporating lean manufacturing concepts, to reduce work in process and improve product quality. • Co-developed LabView based vision system for inspection of hand soldered assemblies to ensure 100% soldered leads. Kimball Electronics, Jasper, Indiana Manufacturing/Process Engineer – Network card Assemblies 1993 - 1995 • Lead engineer responsible for manufacturing processes, quality requirements based on IPC standards, and line balancing for high volume electronics assembly (100K units/month). • Developed plant layouts to improve efficiencies by reducing the manpower required and reduction of work in-process. Created spreadsheet models to perform capacity analysis and determine capital equipment requirements. • Coordinated the college internship program for Industrial Engineering students, providing a hands on approach to basic engineering functions and problem analysis. • Assisted quoting department in development of labor estimates for new business proposals and work orders resulting in accurate and timely costing of products. Lockheed Martin, Denver, Colorado 1986 - 1993 Manufacturing Engineer – Aerospace electronics (1990 - 1993) • Justified, specified and implemented SMT equipment for the production space flight hardware. • Coordinated software interfaces for downloading CAD data to SMT placement equipment. • Developed processes and procedures for stencil printer and placement equipment. • Applied statistical process control and design of experiment concepts to the implementation of new production equipment which resulted in first pass yields of 99.89 percent. Industrial Engineer - Electronics Manufacturing (1989 - 1990) • Lead Engineer responsible for manufacturing budget allocation, time standard application, performance reporting and manpower planning. • Performed feasibility studies and methods analysis for reduction of production costs. Results of investigation included new tool designs, and simplified production methods. Industrial Engineer - Machine Shop/Sheet Metal (1986 - 1989) • Developed time standards using a predetermined time system for sheet metal and machine shop processes to measure job performance and develop capacity planning models. • Created spreadsheets for labor reporting to track program costs to allocated budgets. • Analyzed cost variances resulting from manufacturing problems to resolve discrepancies between budgeted and actual costs. Education: B.S.: Industrial Technology/Management
- 3. Central Missouri State University Certified Associate in Project Management (CAPM) 2010