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C.V. FOR DEAN A. (TONY) STEWART EE SINCE 1975
tony.sunnysky@gmail.com 647-692-6310 FaceBook Skype LinkedIn EDAboard Electro-Tech-Online
MANAGEMENT EXPERIENCE
 SECOND SOURCE ELECTRONICS –TORONTO - SELF EMPLOYED BUSINESS MGR 2003 – PRESENT ( PART -TIME)
◦ INDEPENDENT WHOLESALE COMPONENT DISTRIBUTOR & CONSULTANT FOR EQUIV. OR BETTER NEW PARTS
◦ DISTRIBUTOR: - GLOBAL SOURCING CUSTOM COMPONENTS TO OEM'S 100 +K PCS/YR LEDS, CONNECTORS
◦ CONSULTANT: – FORENSIC INVESTIGATIONS, NEW TECHNOLOGY, HI REL TESTING, PC SECURITY, GRID XFMR
FACTORY
 4 YRS C-MAC INDUSTRIES – WINNIPEG – OEM CONTRACT MFG : ENG MGR 2YRS 12 DIRECT REPORTS
PROMOTED
◦ MANAGED NEW PRODUCT INTRODUCTIONS AND TEST YIELDS FOR 2 SMT LINES, 3 THT , REFLOW & WAVE
SOLDERING
C-MAC DESIGN SERVICES MGR 1YR NEW VIRTUAL ENG DESIGN GROUP, 50 ENG'S FROM 10K EMPL. IN 50
PLANTS
◦ WORLD'S 1ST
VIDEO MONOCLE “M1” USING KOPIN CHIP ON TIME / BUDGET. 100 SMT PROTOTYPES IN-HOUSE
◦ WON 1ST
DESIGN CONTRACT ($0.2M) FROM AVAYA (NEE LUCENT), PCBA, CABLES, SHEET METAL, PSU LEAN+FAST
DESIGN
▪ $0.25M/MO REVENUE, HIGH MARGINS
◦ PERFORMED MINI ENV. DESIGN VALIDATION DVT FOR OUTSIDE ODM FOR CLIENTS FOR ONLY $10K IN-HOUSE
◦ PRESENTED NEW ODM SERVICE TO LARGE CORPS. LEXMARK LASER PRINTERS, DELPHI AUTOMOTIVE,
MOTOROLA
◦ ( COMPANY SOLD 48 PLANTS TO SOLECTRON 2002, WHO LATER SOLD OUT TO FLEXTRONICS)
 4.5 YRS IRIS SYSTEMS LTD – WINNIPEG - OPERATIONS MGR SMT PROTO BUILD 3 DIRECT REPORTS
◦ RESPONSIBLE FOR: MAT'LS, QA, DRAFTING, ENG DOC CONTROL, WAREHOUSE, SMT ASSY, TEST
◦ PURCHASING: RFQ ON 1000 LINE ITEMS, PCB PROTO BUYS, ALL 3 QUOTES USING CUSTOM EXCEL
SPREADSHEET
◦ MANAGING ENGINEERING MASTER REGISTRY: IN-HOUSE P/N FOR QUALIFIED PARTS > 1,000 P/N
◦ MANAGED STOCK ROOM PICK LISTS FOR BUILD, ISSUE DWG TO ASSY, DESIGN TEST
◦ 24-48 HR TURN ON PROTO PCB , NEXT DAY HAND SOLDER SMT ASSY 603 SIZE TO DWGS.
◦ ORDER FOR ENG SAME DAY PHOTO TOOLS, LAB ETCH IN HOUSE ON CHIP TESTERS.
◦ MAINTAINED FOXBASE REGISTRY: ENGINEERING COMPONENTS, WHERE-USED LISTS, PICK LIST, COSTED BOMS,
INVENTORY CONTROL, STOCK DATABASE
◦ REASON FOR LEAVING: COMPANY SOLD
 8 OF11 YRS BURROUGHS/MEMOREX/UNISYS - WINNIPEG TE MGR 100 KSQ.FT. 15 ENG/TECH DIRECT
REPORTS
◦ CAPITAL TEST EQUIPMENT >$100M, 500 NEW TEST PROCEDURE, 5,000 PCB, 10 ATE < PERIIPHERALS MFG.
PLANT
◦ PLANT WON AWARDS FOR SHIPPING ON-TIME TE PROCESS SUPPORTED THIS WITH ATE, UNIT & SYSTEM
TEST
◦ NPI, NEW PRODUCT INTRODUCTIONS, DESIGN IN SANTA CLARA, BUILD IN WINNIPEG, 2 PRODUCT LINES 6
MOS
◦ TRAVELLED MONTHLY TO SILICON VALLEY HQ TO REPORT ON FACTORY PREP WORK IN WINNIPEG, BOARDROOM
SHOW TO PRESIDENT, SR MGR'S + STAFF
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◦ OVER 1000 DESIGN PROBLEMS LOGGED, PRIORITIZED & RESOLVED BETWEEN 4 PLANTS ( HW/FW/SW/MFG)
◦ TRAIN SISTER PLANT TE'S IN SINGAPORE FOR MARKET IN ASIA.
◦ REASON FOR LEAVING: PENDING PLANT CLOSURE
 3.5 YRS INTERDISCOM SYSTEMS LTD – WINNIPEG - SR ENG. 4 ENG/TECH DIRECT REPORTS
◦ CUSTOM PROTO PCA, DESIGN FUNCTIONAL TESTERS, NETWORK DEBUG MGR
◦ R&D ENVIRONMENT, QUICK TURN PROTO, TEST, SAME DAY ECN, RAPID TESTER DEVELOPMENT,
◦ $300K CAPITAL TEST EQUIPMENT
◦ REASON FOR LEAVING: BUSINESS CLOSED
 PRIOR NON-MGMT WORK 1975-'79 4.5 YRS JR DESIGN ENGINEER AT BRISTOL AEROSPACE – WINNIPEG - ROSE RAPIDLY FROM JR. DESIGNER TO
RESPONSIBLE FOR LARGE COMPLEX CUSTOM DESIGN / SYSTEM DEBUG, FOR EDDY CURRENT NUCLEAR INSPECTION, SCADA (SUPERVISORY CONTROL AND DATA
ACQUISITION) DESIGN NETWORK/SYSTEM/UNIT FOR BLACK BRANDT ROCKETS, AUTOMATION, HP BASED FUNCT. TESTERS , VLF DOPPLER RADIO DESIGN.
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EDUCATION: BSC EE 1975 U OF M, WINNIPEG , P ENG IN MB TILL 2006 THEN MOVED TO ON
CAREER R&D/MFG 40YRS HI-TECH ELECTRONICS DESIGN, TEST/MFG ENGINEER, INCL 20YRS
MANAGER
 EXPERTISE
 R & D /MFG + MGR LOW VOLUME HIGH-VALUE HIGH VOLUME : DFM+DFT+DFC = DFX
 DESIGN INDUSTRY BACKGROUND 25 YRS IN R&D, 15 YRS IN MENTORING OTHERS.
 OUTSOURCE INDUSTRY BACKGROUND 15 YRS, QTA PCB/PCA, CUSTOM SHEET METAL, PLASTICS,
 ADVANCED TEST R&D AND MANAGEMENT ( HDD: 3 NEW PRODUCTS EVERY 3 MOS FOR 5YRS) TO VERIFY EVERY ENG
SPEC, YIELD AND MTBF
 OEM TECHNOLOGY: 10YRS IN SILICON VALLEY, JAPAN, SINGAPORE, TAIWAN, CHINA;
 PARTNER WITH LARGE HDD COMPANIES: HITACHI, FUJITSU, TOSHIBA, SEAGATE ,
 SOURCE INSPECTION, REVERSE ENGINEERING, DVT VALIDATION
 DESIGN EXPERTISE IN: ANALOG, DIGITAL, POWER, RF ASICS, EMC, HV, SOFTWARE TOOLS (PCB, M$ OFFICE, 3D CAD,
PCB, FORTH, HPBASIC), RF NETWORK ANALYZERS, LOGIC ANALYZERS, MODAL ANALYZERS, HALT/HASS, WRITE
SPECS/DVT/PVT, AQL, LEAN DESIGN, SIX SIGMA
 AEROSPACE R&D, TELECOM R&D, HDD HARD DISK DRIVE R&D/TEST, AMR RAPID SMD PROTOTYPING,
 EMC DESIGN, EMS ELECTRONIC MANUFACTURING SERVICES (HIGH VOLUME),
 LEAN DESIGN SERVICE, LEAN DESIGN VALIDATION TEST SERVICE (DVT),
 6 SIGMA DESIGN OF EXPERIMENTS,
 DEFECT ROOT CAUSE FAILURE ANALYSIS, FORENSICS,
 ELECTRONIC EQUIPMENT DESIGN FOR EXCELLENCE (DFX), N
 PI EXTERNAL DESIGN, BUILD IN-HOUSE,
 SUBCONTRACT FABRICATION RFQ/RFP ,
 DESIGN CONCEPT: COMPETITIVE ANALYSIS, SPEC, DESIGN, BUILD TEST
 COMPONENT ENGINEERING, MATERIAL QUALITY, FLAW DETECTION
 EXPERT IN QUICK SCHEMATIC ANALYSIS, REVERSE ENGINEERING
◦ PERSONAL INTERESTS: Tony likes to do difficult challenges (like figure out how a scanning
electron microscope SEM operates and is designed) or improve MRI 3D resolution, mentor
high technology, solve computer performance/security issues, play with grand-kids, go
cycling with pet Schnoodle, gardening, carpentry, wine making, Guitar, Electronics and
sailing. Since “freedom-55” she was the only reason he moved to Toronto.
◦ (see header links) Tony has a passion to help other Eng's, techs with problem-solving in
many tech. web-forums.
◦ GOAL: to make a better widget or creative recycling designs
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