TPS Rail Brochure - Final V3 (Spreads in low quality no bleeds)
- 1. Efficient and Reliable Power Conversion Systems Image: Courtesy Bombardier Transportation
- 2. EXPERTISE - Our power electronics design engineers have an experience of 30+ years in the rail industry. CAPABILITY - In depth knowledge of Rail Power Conversion Systems resulting in seamless integration and support. CREDIBILITY - Focused on product quality and delivery resulting in credible and reliable solutions for our rail customers. A Pedigree You Can Trust PEDIGREE - Pioneering specialists in Rail Power Electronics since 1987. EXPERIENCE - In major rail projects and successful execution of 50+ rolling stock projects across the globe. CAPACITY - Manufacture facility 55,000 ft2 and 100+ dedicated resources for power electronics products. AFTER SALES SUPPORT - Highly qualified service staff to support maintenance, repair and overhaul of our global rail products. 1 2 3 4 5 6 7 HISTORY The story began in the late 1980s when Professor Colin Besant and his team representing Turbo Genset were developing patented axial flux technology to design efficient high speed generators. Their successful developments led to collaboration and acquisition of another firm Intelligent Power Systems, to deliver power electronics solutions for their generator systems as well as to expand into the railway industry this was the birth of TPS, a merger of these two companies. Not long after, TPS acquired Rolls Royce Industrial Control Unit and a team of highly experienced engineers and technicians, which further fortified the railway competency of TPS. Today our rail reputation stands on an unparalleled record of understanding customer needs, designing solutions and delivering results. The ability to create bespoke products for clients is the key to our excellence. Just a few companies can match the engineering pedigree we hold and our proven record of successfully solving some of the worlds most complex rail projects. SUMMARY Turbo Power Systems (TPS) are a global company headquartered in the heart of North East England. We design and deliver innovative high-speed permanent magnet machines and power electronics systems for the Transportation, Energy, Industrial and Defence markets. Our Vision The Customers first choice for Electrical Power Systems Solutions. Our Mission Deliver excellence and continuously exceed Customer expectations by adding value in everything we do. About Us
- 3. TPS supplies the following products and services to global rolling stock manufacturers, train operating companies, transit authorities and overhaul firms: Products and Services Portfolio Product: Auxiliary Power Supply Project: JFK Airport Access o Input Voltage 750 Vdc o Output Voltage 3, 2 x 480 Vac o Output Voltage 1, 120 Vac o Output Power AC 2 x 27 kVA/3 kVA o Output Power DC 15 kW o Efficiency 95% full load o Cooling Forced air Product: Auxiliary Power Supply Project: Toronto Rocket o Input Voltage 600 Vdc o Output Voltage 3, 208 Vac o Output Voltage 1, 120 Vac o Output Power AC 60 kVA/ 5kVA o Output Power DC 12 kW o Efficiency 93% full load o Cooling Natural air Product: Auxiliary Power Supply Project: Chicago Transit Authority 5000 o Input Voltage 600 Vdc o Output Voltage 3, 230 Vac o Output Voltage 1, 120 Vac o Output Power AC 45 kVA/ 5kVA o Output Power DC 9 kW/ 3.75 kW o Efficiency 94% full load o Cooling Natural air 2. Metro 1.LightRail o Input Voltage 750 Vdc o Output Voltage 3, 380 Vac o Output Voltage 1, 220 Vac o Output Power AC 65 kVA/ 5kVA o Output Power DC 16 kW o Efficiency 93% full load o Cooling Forced air Product: Auxiliary Power Supply Project: Beijing Airport Express Products o Auxiliary Power Supply (APS) up to 200kVA o Power Converters; DC-DC, DC-AC, AC-AC & AC-DC o Standalone Battery Chargers up to 50kW o Integrated Auxiliary Battery Charger Raft o Traction Power - Converters Services o Maintenance, Repair & Overhaul o Electrical and Mechanical Design o Installation and Safety Validation o New Product Development o Commissioning Support & Training TPS offers turnkey light weight and efficient rail power conversion solutions for complete spectrum of rolling stock providers. Light Rail Metro Regional Intercity Locos Monorail Power Converters Battery Chargers Auxiliary Power Supply Auxiliary Battery Raft Traction Power Experience of delivering a project Capability of delivering a project
- 4. 5. Locomotives o Input Voltage 150 Vdc -1000 Vdc o Output Voltage 1000 Vdc at high speed o Output Current 1450 Adc o Efficiency 90% full load o Cooling Forced air Product: Chopper Drive Project: NREC USA 4. Intercity Product: AC-AC / AC-DC At Seat Socket Project: Various EMUs & DMUs Product: AC-AC Catering Coach Supply Project: Intercity Fleets UK 3.Regional Product: Auxiliary Power Supply Project: Mark 3 Coach o Input Voltage 850 Vac/Vdc o Output Voltage 3, 415 Vac o Output Voltage 1, 240 Vac o Output Power AC 28 kVA/ 2 kVA o Output Power DC 10 kW o Efficiency 93% full load o Cooling Natural air Product: Battery Charger Project: Diesel Multiple Unit o Input Voltage 3, 400 Vac o Operating Range 360 Vac to 440 Vac o Output Voltage 28 Vdc o Voltage Monitoring Yes o Output Power DC 12 kW o Efficiency 88% full load o Cooling Natural air 6. Monorail Product: Auxiliary Power Supply Project: Sao Paulo/ KAFD Saudi Arabia Product: Auxiliary Power Supply Project: Kuala Lumpur Monorail o Input Voltage 750 Vdc o Output Voltage 3, 380 Vac o Output Voltage 1, 220 Vac o Output Power AC 30 kVA/ 2.5kVA o Output Power DC 8 kW / 3.6 kW o Efficiency 94% full load o Cooling Liquid o Input Voltage 750 Vdc o Output Voltage 3, 415 Vac o Output Voltage 1, 220 Vac o Output Power AC 40 kVA/ 5kVA o Output Power DC 10 kW o Efficiency 95% full load o Cooling Forced air o Input Voltage 110/24 Vdc 240 Vac o Output Voltage 1, 230 Vac o Output Power AC 3kW or 800W( 24v) o Output Overload 1.2x for 30sec o Efficiency 85% full load o Cooling Natural air o Input Voltage 249 Vac to 448 Vac o Output Voltage 1, 240 Vac o Output Harmonics <5% at full load o Output Power AC 5kW o Output Frequency 50Hz o Efficiency 92% full load o Cooling Natural air BENEFITS OF TPS PRODUCTS 金 High reliability & efficiency 撃 Wide operating range 呉 Sustainable in harsh environments 高 Shock and vibration resilient 財 Harmonic protection 獅 Greener and energy efficient 錫 Compact and lightweight design 盾 Dead battery start capability 鐘 Communications (CAN, MVB, Ethernet, RS232)
- 5. Key Differentiators OUR INFRASTRUCTURE o 55,000ft2 Manufacturing facility o Standard Practice Measures - 5S - Straight Through Rate - OTIF (On Time in Full) - Kaizen improvement teams o Core capability of assembly - Experienced work force - Rail assembly - IRIS o High reliability Testing - 100% Full functional test prior to product release - Thermal Cycle: -40 to +120属 C - HASS - Hot Box burn in Efficiency o Lowest power consumption o Reduced size and weight o Lower audible noise o Simplified cooling o Low total cost ownership Architecture o Input optimisation o Output optimisation o Component reduction o Configuration flexibility Control o Performance optimisation o Adaptive control o Service reporting PACKAGE Control Architecture Value $ PERFORM ANCE Efficiency LIFE CYCLE Our Expertise Is Your Advantage COMPREHENSIVE MONITORING The APS monitoring system interfaces with Portable Test Equipment (PTE) and with train systems via a variety of protocols. It maintains time tagged records of operating parameters, including real time values, average values on an hourly, daily or monthly basis. ENGINEERING EXPERTISE (in-house) o Circuit design and circuit simulations o Design suited to global specifications o Printed circuit artwork design o Embedded software development o System routine functional testing o Qualification/type testing o Documentation and manuals o Creation of 3D models and drawings o Equipment reliability studies (RAMS) o Offer through life support o Commissioning support and o Training at all levels o Proprietary diagnostics software suite for comprehensive monitoring and event recording Analysis Analysis Tool System and Control Design Matlab / Simulink Circuit and Thermal Design PLECS Circuit Analysis (SPICE) SIMetrix, ICAPS 3D Solid Modelling Creo (ProE), Inventor Electromagnetic FEA MagNet (Infolytica) Structural FEA Ansys Thermal FEA Ansys CFD Analysis Ansys (CFX) OUR SIMULATION CAPABILITY
- 6. 1 2 3 4 5 6 Intercity 150+ Units 120 Units 450+ Units China - Beijing Airport USA - JFK Airport Access Malaysia - KL Putra Canada - Toronto Transit (TTC) H6 Canada - Toronto Transit (TTC) T1 Canada - Toronto Rocket (TTC) Canada - CN/AMF/Montreal USA - MARTA Turkey - Ego Ankara UK - London Underground MetroLight Rail Regional Locomotive Monorail UK - Greater Anglia Class 321 UK - Scotrail 318 & 320 UK - Chiltern Railways Mk3 Coach UK - Night Rivera Sleeper UK - South West Trains Class 442 UK - Bombardier Turbostar UK - Chiltern Railways Class 165 USA - NREC Locomotives Netherlands - Ned Trains Saudi Arabia - KAFD Brazil - Sao Paulo SPET Malaysia - Kuala Lumpur 2000+ Units UK - Alstom Pendolino UK - Virgin East Coast UK - Great Western Railways 1000+ Units 1000+ Units TPS a truly global company
- 7. Next Stop TPS GLOBAL CONTACTS: TPS North America: Gordon Ridley - Field Support T: +1 770 271 9223 M: +1 404 422 5905 E: gridley@turbopowersystems.com TPS South America: Alexander Henriques - Sales Manager M: +55 21 96888 2260 E: AHenriques@turbopowersystems.com TPS Asia Pacific: Hueen Sutherland - Partner T: +60 37859 1678 E: hueen@platinumrailway.com HEAD OFFICE: Turbo Power Systems (TPS) 1 Queens Park Queensway North Team Valley Trading Estate Gateshead NE11 0QD United Kingdom T: +44 (0) 191 482 9200 F: +44 (0) 191 482 9201 W: www.turbopowersystems.com E: marketing@turbopowersystems.com