際際滷

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Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Plant:
94/3 C.I.E.E.P. GANDHINAGAR, BALANAGAR, HYDERABAD
Corporate Office:
WV Automation Private Limited
105 S.P. Road, Surya Towers
Secunderabad  500 003
2
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Contents
 Background
 Capabilities
 Team
 Facilities & Infrastructure
 Projects
 Proposal
3
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
VA Group
VA Solutions is an Integrated Engineering Solutions Provider to the
Manufacturing Industry - Providing Design and Manufacturing of Press
Tools, Weld Fixtures & Automation Solutions.
Die Design &
Build Services
Weld / Test Systems &
Automation
4
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Background
WV Automation Systems is a Joint Venture partnership between
Weldmation, Inc. Madison Heights, USA (A full service Weld Assembly
and Automation Services Provider) and VA Solutions Private Limited
(an Engineering Solutions Provider), India.
We bring over 1000 years of combined weld systems design and
integration knowledge through the parent company, Weldmation Inc., to
India.
WV Automation was incorporated in early 2008.
5
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Vision & Mission
Vision
To provide world class manufacturing system solutions to OEMs in
India and enhance global competitiveness and reach of Weldmation
Mission
To enable our customers to deliver superior quality products by
integrating world leading expertise, cutting edge products & processes
into their manufacturing operations.
6
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Capabilities - 1
 Process Planning & Estimation
 Weld Study
 Time Cycle Study
 Development of Fixture concepts for Spot and MIG welding applications
 Process Planning for automated lines for automotive and non-automotive
applications
 Material handling process planning for semi- and fully automated lines
 Engineering and Design
 3D Weld Jig/Fixture design using Inventor, UG and Catia V5
 Design to NAAMS, HLS and Japanese concepts (shim & non-shim concepts)
 Detailing & BOM generation for 3D designs
 Design & Detail generation for GM using GM Supplier Toolkit using UG NX5
 Stack up analysis
 Manufacturing Releases
 SPMs
7
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Capabilities - 2
 EPC
 Manufacturing Outsourcing and Tracking
 Bought Out Items Sourcing
 Assembly of jigs/fixtures/turnkey solutions
 Integration of PLCs, PB Boxes and Pneumatics/Hydraulics
 CMM Check for Quality Metrics
 Dry Run
 First Sample Run
 Final Sample Preparation and submission
 Final Buy-Offs
 Shipment to customer
 Final Installation & Commissioning
 Customer Follow-up and
 Warranty Service
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
The Automation team is headed by a General Manager with over 20years experience in Operations
assisted by a team for:
 Process Planning, Engineering, Estimation:
 Team of (10) engineers with
 (2) Sr. Design Engineers overseeing Processing, Estimation & Supplier Interactions
 (3) Design Engineers
 (4) Associate Engineers
 (1) Project Engineer
 Manufacturing
 Team of (2) engineers for Manufacturing Outsourcing, Follow Up and vendor tracking
 Assembly & Tryout
 Team of (6) Assembly personnel with
 (1) Assembly Leader
 (1) Senior Fitter
 (2) Fitters
 (1) Admin + Inventory Manager
 (1) Metrology Inspector
WV Team is supported by Weldmation technical and shop personnel in the areas of
processing, estimation for complex & large turnkey projects, and engineering.
WV Automation - Team
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
1. 2500 SFT Leased factory Space in 94/3 C.I.E.E.P. GANDHINAGAR,
BALANAGAR, HYDERABAD
2. 2200 SFT Engineering Space with (7) work stations and (1) Server class
workstation
3. Portable CMM facility (FARO Arm recently acquired)
4. Spot weld setup facility
5. 5 HP Heavy Duty Industrial Compressor
6. Full fledged metrology facility is available with our associate partner.
7. Fully functioning inventory system
8. 1Mbps internet connection
9. 24/7 Security service
10. CNC and Other Machinery Setup is available with our Associate partner.
WV Automation - Facilities & Infrastructure
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
ASSOCIATE MANUFACTURING FACILITIES
CNC Machining Centers ------------------- 3 Nos
Wire EDMs ---------------------------------- 4 Nos
Jig Boring Machines ------------------------ 2 Nos
Drilling Machines --------------------------- 4 Nos
Surface & Cylindrical Grinders ---------- 7 Nos
Precision & Plano Milling Machines --- 9 Nos
Turning Machines ------------------------- 6 Nos
Power Presses for Tool Trials (350, 250, 125, 100 Tonnes)----------
4 Nos
WV Automation - Facilities & Infrastructure
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - SPMs Design & Development
SPMs Designed for Defense and R&D Sectors
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - SPMs Design & Development
SPMs Designed for Defense and R&D Sectors
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - SPMs Design & Development
SPMs Designed for Defense and R&D Sectors
14
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - Projects
Design of SPOT WELD FIXTURES for HONDA - USA:
CELL #1
CELL #2
ROBOTIC APPLICATION
15
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - Projects
Design of MIG WELD FIXTURES for CUMMINS Exhaust Systems  USA:
OP #10 OP #20
ROBOTIC APPLICATION
16
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - Projects
Design of NUT WELDERS for US Customer:
H6T45H6S35
17
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - Projects
Design of LOAD BUCK for US Customer:
ROBOTIC APPLICATION
18
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - Projects
Design of ROBOT END EFFECTORS for US Customers:
ROBOTIC APPLICATION
19
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - EPC Projects
Spot Weld Fixture (Process, Design & Manufacture) for NISSAN - India:
MANUAL APPLICATION
20
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - EPC Projects
Design of MIG WELD FIXTURES for ALUMINIUM LADDER Assembly -
Indian Customer:
MANUAL APPLICATION
21
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - EPC Projects
MIG Weld Fixture (Process, Design & Manufacture) for JR Automation -
USA :
ROBOTIC APPLICATION
22
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - EPC Projects
Spot Weld Fixtures for LOWER DASH (Process, Design & Manufacture)
for GM - India:
MANUAL APPLICATION
23
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - EPC Projects
Spot Weld Fixtures for UPPER DASH (Process, Design & Manufacture)
for GM - India:
MANUAL APPLICATION
24
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - EPC Projects
Spot Weld Fixtures for REAR QTR PILLAR - LH (Process, Design &
Manufacture) for GM - India:
MANUAL APPLICATION
25
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - EPC Projects
Spot Weld Fixtures for REAR QTR PILLAR - RH (Process, Design &
Manufacture) for GM - India:
MANUAL APPLICATION
26
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - EPC Projects
Check Fixture for LOWER DASH (Process, Design & Manufacture) for
GM - India:
MANUAL APPLICATION
27
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - EPC Projects
Check Fixtures for UPPER DASH (Process, Design & Manufacture) for
GM - India:
MANUAL APPLICATION
28
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
WV Automation - EPC Projects
Check Fixtures for REAR QTR PILLAR (Process, Design & Manufacture)
for GM - India:
MANUAL
APPLICATION
29
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Weld Fixtures
Floor Layout
30
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Weld Fixtures
31
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Weld Fixtures
CELL #3
32
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Weld Fixtures
33
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Weld Fixtures
34
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
End of Arm Tooling
35
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
End of Arm Tooling
36
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
End of Arm Tooling
37
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
End of Arm Tooling
38
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
GM PPO Tooling for U.S Customer
39
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
GM PPO Tooling for U.S Customer
40
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
GM PPO Tooling for U.S Customer
41
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Defense, Heavy Industry, Appliances & Others
Key VA Customers: India
42
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Automotive
Key VA Customers: India
43
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Automotive
Key VA Customers: India
44
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
44
Key VA Customers
45
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Customer Quotes
46
Automation Systems Your Automation Solutions , Our Core Business
Strictly Confidential
Customer Quotes

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WV-Presentation_250311

  • 1. Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Plant: 94/3 C.I.E.E.P. GANDHINAGAR, BALANAGAR, HYDERABAD Corporate Office: WV Automation Private Limited 105 S.P. Road, Surya Towers Secunderabad 500 003
  • 2. 2 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Contents Background Capabilities Team Facilities & Infrastructure Projects Proposal
  • 3. 3 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential VA Group VA Solutions is an Integrated Engineering Solutions Provider to the Manufacturing Industry - Providing Design and Manufacturing of Press Tools, Weld Fixtures & Automation Solutions. Die Design & Build Services Weld / Test Systems & Automation
  • 4. 4 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Background WV Automation Systems is a Joint Venture partnership between Weldmation, Inc. Madison Heights, USA (A full service Weld Assembly and Automation Services Provider) and VA Solutions Private Limited (an Engineering Solutions Provider), India. We bring over 1000 years of combined weld systems design and integration knowledge through the parent company, Weldmation Inc., to India. WV Automation was incorporated in early 2008.
  • 5. 5 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Vision & Mission Vision To provide world class manufacturing system solutions to OEMs in India and enhance global competitiveness and reach of Weldmation Mission To enable our customers to deliver superior quality products by integrating world leading expertise, cutting edge products & processes into their manufacturing operations.
  • 6. 6 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Capabilities - 1 Process Planning & Estimation Weld Study Time Cycle Study Development of Fixture concepts for Spot and MIG welding applications Process Planning for automated lines for automotive and non-automotive applications Material handling process planning for semi- and fully automated lines Engineering and Design 3D Weld Jig/Fixture design using Inventor, UG and Catia V5 Design to NAAMS, HLS and Japanese concepts (shim & non-shim concepts) Detailing & BOM generation for 3D designs Design & Detail generation for GM using GM Supplier Toolkit using UG NX5 Stack up analysis Manufacturing Releases SPMs
  • 7. 7 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Capabilities - 2 EPC Manufacturing Outsourcing and Tracking Bought Out Items Sourcing Assembly of jigs/fixtures/turnkey solutions Integration of PLCs, PB Boxes and Pneumatics/Hydraulics CMM Check for Quality Metrics Dry Run First Sample Run Final Sample Preparation and submission Final Buy-Offs Shipment to customer Final Installation & Commissioning Customer Follow-up and Warranty Service
  • 8. Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential The Automation team is headed by a General Manager with over 20years experience in Operations assisted by a team for: Process Planning, Engineering, Estimation: Team of (10) engineers with (2) Sr. Design Engineers overseeing Processing, Estimation & Supplier Interactions (3) Design Engineers (4) Associate Engineers (1) Project Engineer Manufacturing Team of (2) engineers for Manufacturing Outsourcing, Follow Up and vendor tracking Assembly & Tryout Team of (6) Assembly personnel with (1) Assembly Leader (1) Senior Fitter (2) Fitters (1) Admin + Inventory Manager (1) Metrology Inspector WV Team is supported by Weldmation technical and shop personnel in the areas of processing, estimation for complex & large turnkey projects, and engineering. WV Automation - Team
  • 9. Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential 1. 2500 SFT Leased factory Space in 94/3 C.I.E.E.P. GANDHINAGAR, BALANAGAR, HYDERABAD 2. 2200 SFT Engineering Space with (7) work stations and (1) Server class workstation 3. Portable CMM facility (FARO Arm recently acquired) 4. Spot weld setup facility 5. 5 HP Heavy Duty Industrial Compressor 6. Full fledged metrology facility is available with our associate partner. 7. Fully functioning inventory system 8. 1Mbps internet connection 9. 24/7 Security service 10. CNC and Other Machinery Setup is available with our Associate partner. WV Automation - Facilities & Infrastructure
  • 10. Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential ASSOCIATE MANUFACTURING FACILITIES CNC Machining Centers ------------------- 3 Nos Wire EDMs ---------------------------------- 4 Nos Jig Boring Machines ------------------------ 2 Nos Drilling Machines --------------------------- 4 Nos Surface & Cylindrical Grinders ---------- 7 Nos Precision & Plano Milling Machines --- 9 Nos Turning Machines ------------------------- 6 Nos Power Presses for Tool Trials (350, 250, 125, 100 Tonnes)---------- 4 Nos WV Automation - Facilities & Infrastructure
  • 11. Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - SPMs Design & Development SPMs Designed for Defense and R&D Sectors
  • 12. Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - SPMs Design & Development SPMs Designed for Defense and R&D Sectors
  • 13. Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - SPMs Design & Development SPMs Designed for Defense and R&D Sectors
  • 14. 14 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - Projects Design of SPOT WELD FIXTURES for HONDA - USA: CELL #1 CELL #2 ROBOTIC APPLICATION
  • 15. 15 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - Projects Design of MIG WELD FIXTURES for CUMMINS Exhaust Systems USA: OP #10 OP #20 ROBOTIC APPLICATION
  • 16. 16 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - Projects Design of NUT WELDERS for US Customer: H6T45H6S35
  • 17. 17 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - Projects Design of LOAD BUCK for US Customer: ROBOTIC APPLICATION
  • 18. 18 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - Projects Design of ROBOT END EFFECTORS for US Customers: ROBOTIC APPLICATION
  • 19. 19 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - EPC Projects Spot Weld Fixture (Process, Design & Manufacture) for NISSAN - India: MANUAL APPLICATION
  • 20. 20 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - EPC Projects Design of MIG WELD FIXTURES for ALUMINIUM LADDER Assembly - Indian Customer: MANUAL APPLICATION
  • 21. 21 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - EPC Projects MIG Weld Fixture (Process, Design & Manufacture) for JR Automation - USA : ROBOTIC APPLICATION
  • 22. 22 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - EPC Projects Spot Weld Fixtures for LOWER DASH (Process, Design & Manufacture) for GM - India: MANUAL APPLICATION
  • 23. 23 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - EPC Projects Spot Weld Fixtures for UPPER DASH (Process, Design & Manufacture) for GM - India: MANUAL APPLICATION
  • 24. 24 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - EPC Projects Spot Weld Fixtures for REAR QTR PILLAR - LH (Process, Design & Manufacture) for GM - India: MANUAL APPLICATION
  • 25. 25 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - EPC Projects Spot Weld Fixtures for REAR QTR PILLAR - RH (Process, Design & Manufacture) for GM - India: MANUAL APPLICATION
  • 26. 26 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - EPC Projects Check Fixture for LOWER DASH (Process, Design & Manufacture) for GM - India: MANUAL APPLICATION
  • 27. 27 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - EPC Projects Check Fixtures for UPPER DASH (Process, Design & Manufacture) for GM - India: MANUAL APPLICATION
  • 28. 28 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential WV Automation - EPC Projects Check Fixtures for REAR QTR PILLAR (Process, Design & Manufacture) for GM - India: MANUAL APPLICATION
  • 29. 29 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Weld Fixtures Floor Layout
  • 30. 30 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Weld Fixtures
  • 31. 31 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Weld Fixtures CELL #3
  • 32. 32 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Weld Fixtures
  • 33. 33 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Weld Fixtures
  • 34. 34 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential End of Arm Tooling
  • 35. 35 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential End of Arm Tooling
  • 36. 36 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential End of Arm Tooling
  • 37. 37 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential End of Arm Tooling
  • 38. 38 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential GM PPO Tooling for U.S Customer
  • 39. 39 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential GM PPO Tooling for U.S Customer
  • 40. 40 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential GM PPO Tooling for U.S Customer
  • 41. 41 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Defense, Heavy Industry, Appliances & Others Key VA Customers: India
  • 42. 42 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Automotive Key VA Customers: India
  • 43. 43 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Automotive Key VA Customers: India
  • 44. 44 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential 44 Key VA Customers
  • 45. 45 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Customer Quotes
  • 46. 46 Automation Systems Your Automation Solutions , Our Core Business Strictly Confidential Customer Quotes