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- 1. Page油1油/油Hemant油Mukund油Kale油 油 HEMANT MUKUND KALE : 09922446285 / 020-25389365 |: hems_kale@yahoo.co.in Specialist Mechanical Engineer ~ Project Management & Planning ~ Specialties: Water & Sewage Treatment Projects ~ ~ Senior professional with verifiable yearafteryear success in achieving project set objectives within turn around & rapid changing environments ~ 18 years of experience in: Project Management | Strategic Planning | Feasibility Studies | Customer Relationship Management| Budgeting & Forecasting | Design Engineering | Process Enhancement | Liaising & Coordination | Quality Assurance / Control | Testing | Training & Development | Team Management | Material Management Successfully managed multiple projects and milestones while ensuring that the projects complied with all the cost and scope specifications; deft in overseeing project activities from conceptualization to execution including technical specifications, stage inspections, progress monitoring, site management and manpower planning An astute leader with ability to motivate subordinates in optimizing their performance levels & possesses excellent analytical, organizational & interpersonal skills Accomplishments Played a key role in developing more than 100 Kaizen which saved in time, money and efforts of employees Contributed in developing & introducing: o Unique worksheet for grinding machine by lead to reduction in breakdown time and increase in saving money o Worksheets for induction hardening machine and maintaining softness of water which reduced breakdown time & frequency and saved companys money Successfully saved more than Rs. 1.2 crores cost in the assigned project by changing design and drawing of 450 MLD Water Treatment Plant at Navi Mumbai Corporation; approved by IIT Powai Skillfully designed harness for Military R&D Engineering for Foot Bridge and Floating Bridge Instrumental role in designing & executing Underground Sewage Treatment Plant leading to saving of money & area; the area was then used for garden & parking purposes Contributed in preparing, suggesting & executing highest Kaizen in Bharat Forge Company Played a key role in maintain zero breakdown in grinding and induction hardening machine Independent Assignments Reliance Industries Ltd., Ghansoli Since Jan 2014 Working with Reliance Industries Research Department on their ambitious R&D efforts for developing various experimental apparatus and prototypes. Water Treatment, Sewage Treatment & All Types of Fabrication Work Since Apr 2010 Spearheaded design & execution of sewage treatment plant & water treatment plant Supervised drawing, design, execution & heavy duty fabrication work of MS & SS Material for Vardhana Builders, Coimbatore; Vastushodh Builders, Pune; Cummins, Bharat Forge, Cybage, Bosch, Bekaert, Amtek, Rehau Polymers, etc. Successfully managed design & drawing work of retrieval lifting arrangement for Sewage Treatment Plant for Bangalore Corporation in Ss 316 Material Research & Development of Armanant Technology (R&D Engineering, Pune) Military Projects Since Apr 2013 Developed two types of harness & safety jackets for Indian Army; received appreciation from Indian Army as they put it in the Army Material Authorized List Conducted & executed research work of: o Aluminum Foot Bridge & Water Floating Bridge of 60 meters; foldable and can assemble & deassemble in 40 minutes time o Aluminum Foot Bridge and Water Floating Bridge of 60 meters for Leh, Laddakh & Kashmir Region; foldable and can assemble & deassemble in 40 minutes time Gharpure Engineering & Contractors Apr 2012 Mar 2013 Instrumental role in executing mechanical engineering work for Water Treatment and Sewage Treatment Plant Played a key executing mechanical work at site of Water Treatment Plant of Kalyan Dombiwali Municipal Corporation Space Kraetors & Developers Pvt. Ltd. Pune Oct 2010 Mar 2013 Deployed mechanical work at site of Water Treatment Plant for Navi Mumbai and Panvel Municipal Corporation Enhanced capacity of Drinking Water Treatment Plant from 300 MLD to 450 MLD Ensured smooth working of all mechanical instruments, designs, drawings, electrical, electronics & fabrication work on site Successfully performed changes in design & drawing of Plant Mechanical Work approved by IIT Powai; saved more than 130 tons of steel and more than Rs. 1.2 crores of project cost
- 2. Page油2油/油Hemant油Mukund油Kale油 油 Previous Experience Bharat Forge Ltd., Pune Apr 1999 Jan 2010 Senior Maintenance Engineer Key Deliverables Project Management: Developed project baselines, monitoring & controlling projects with respect to cost, resource deployment, time overruns and quality compliance to ensure satisfactory execution. Formulated operating budgets & managed overall operations for executing projects within cost & time norms. Participated in project review meetings for evaluating progress & debottlenecking. Inspected field sites to observe, evaluate condition & operability of facilities & structures, collecting field survey data & measurements. Deployed projects using computer aided design systems & related software. Faced audits and prepared organization for TS 16949. Maintenance Operations: Implemented stringent systems and quality plans / manuals to ensure high quality standards during all stages of project as per set norms. Served as InCharge of shift and looked after breakdown maintenance & smooth functioning of all types of Grinding Machines, HMC, VMC, CNC, Induction Hardening Machine, Machines, Drilling, Tapping, Balancing, Magnaflux, Milling, Atlas Copco, Screw Compressor Model GA 2007, GA 11ff and GA 45, Air Dryer, Heat Exchanger, Cooling Tower, Centrifugal Pump, Air Hoist, Grinding Guns, Anchoring Machines, Material Handling Pallet Trucks, etc. [ Planning & Reporting: Successfully applied & adopted computer programs to improve efficiency & effectiveness, organizing records and compiling reports. Reviewed method statements, work specific quality control plans and other documents. Prepared, recorded & maintained engineering records, equipment database and risk schedules to identify & quantify risks & mitigation measures. Prepared & reviewed all documentations, machine scheduling & execution of preventive maintenance work as per checklist, record updation, chart preparation, machine planning & execution for major maintenance work, etc. Maintained data of preventive activities, calculate b/d%, MTTR, MTBF, etc. Worked on SAP System for documentation work. Stores & Spare Maintenance: Monitored & maintained stock of consumables & general purpose items. Prepared list of shortage and maintained level of critical spares & excellent vendor relations Team Management: Led a team of professionals; ensured suitable deployment and timely availability of manpower (designers & engineers). Liaised with clients, consultants, contractors, subcontractors & external agencies for determining technical specifications, approvals and obtaining statutory clearances. Previous Experience Remsons Industries Ltd., Pune Nov 1998 Apr 1999 Production cum Development Engineer Kalpak Enterprises, Pune Dec 1997 Aug 1998 Maintenance & Production Engineer Academic Credentials 2000 Diploma in Office Automation from Suyash Computers, Pune 1998 Diploma in Mechanical Engineering from Eklavya Shikshan Santhas Polytechnic, MSBTE, BTE Board IT Skills: Well versed with Windows, MS Office and AutoCAD Professional Enhancements Shielded Metal Arc Welding Process 6.03.2002 5S Training SAP Training Enhancing Productivity through Appropriate Automation in Metal Working from Indian Machine Tool Manufacturers Association, 2008 Personal Details Date of Birth: 15th Mar 1976 Languages Known: English, Marathi and Hindi Address: BuildingD, Flat No. 004, Spring Field Cooperative Housing Society, Behind Mahesh Vidyalaya, Near Gananjay Society, Kothrud, Pune411029 Notice Period: 15 Days Location Preference: Pune