HxGN Live Hong Kong 2015 - Power of large data for 3D metrology and process control - english and chinese
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Hexagon Manufacturing Intelligence and other Hexagon group divisions address big data challenges as companies accumulate larger and larger data sets. Investment in technology and Enterprise scale software systems aims to provide better management, interoperability, and analytics. This way critical insights enabled by Big Data would indeed significantly improve operational performance. In the Automated Solutions group whose production integrated metrology systems are operating on a 24/7 basis, innovations are continuously being developed in this domain. On the one hand sensors are enhanced to acquire even more data faster than before and on the other hand to compress Big Data, reduce its complexity and make it more accessible to a larger audience of technicians, engineers and managers.
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HxGN Live Hong Kong 2015 - Power of large data for 3D metrology and process control - english and chinese
- 2. 360 SIMS – The Power of Large Data Set in Automated 3D Metrology & Process Control 360 SIMS – 大数据中最强有力的自动3D测量及过 程控制工具 Tal Vagman, Director Product Strategy|产物策略总监 Zhang Zhe, Service Manager|服务技术经理 18, November, 2015
- 3. Confidential3 Innovative Technology; Variety of Cells and Configurations
- 4. Confidential4 Our Goal : Contribute to Integrated Quality Production 我们的目标：促成完整的高品质生产 SM Stamped Parts 冲压钣金件 SM Subs分总成 BIW Assembly Line 白车身装配线 Closures subs门盖分总成 Body/Closure车身/门盖 Engine Cradles发动机支架 General/ Final Assembly总装 Final Car inspection整车检测
- 5. Confidential5 Sampling (Traditional CMM) 抽检（传统三坐标） 100% Inspection 100%全检 Sampling off-line vs. 100% Inspection in-line 离线抽检与在线100%全检的对比
- 6. Confidential6 Why measure Production Parts / Assemblies near or In-line ? 为何要在线旁或在线监测零件/总成？ ? Help bring dimensions closer to design intent (drive to nominal) 使得尺寸更接近设计意图（更接近理论值） ? Product Quality Monitoring, Process Control 产物质量监控，过程控制 ? Continuous process improvements 持续的过程改进 ? Pin pointing cause and guiding corrective action 找出问题成因并指导矫正/修正 ? Historical analysis & archiving 历史分析及归档 Advantages 优势 ? Faster ramp up / problem solving 更快提升或解决问题 ? Reduce rework, scrap, logistics, warranty cost 减少返修、报废、物流和维护成本
- 7. Confidential7 Upper reject limit Upper spec limit Product Quality Development & Monitoring 产物质量提升及监控
- 8. Confidential8 Inspection Plan – Until today based on critical points only 测量计划 – 目前仍只基于关键点
- 9. Confidential9 With 360 SIMS: Both Area & Critical Features Measurement 在360 SIMS系统：全部区域及关键特征的测量
- 10. Confidential10 Flexible setting of control limits 柔性设置控制极限 - Each limit can trigger different action每个极 限都能触发不同的动作 - Limits can be changed according to actual production situation 极限依据实际生产状态 进行调整变化 - Limits can refer to % of tolerance 极限可以 参照公差的百分比进行设置 OK – Within tolerance 合格 – 在公差内 Trending – Near tolerance limit 注意 – 接 近公差极限 Out of tolerance 超出工程 Measurement Error 测量错误 Rejected – Stop the line 弹出 – 停线 Customer Standards for Product Monitoring / Process Control 依据客户标准的产物监控/过程控制
- 11. Confidential11 Distribute data to different users according to their specific needs 依据不同用户的特殊需要分配不同的数据 From the Cell to the Data users 从工位到数据用户 In-line Station 在线工作站 In-line Cell 在线工位 Data Users 数据用户 Quality Control Room 质量管理控制室 Factory IT 工厂IT
- 12. Confidential12 Measurement Cell: Data Distribution to Various User Needs 测量工位：数据分配给不同的用户需求 Operator Pass /Fail indicator 操作员 通过/不通过指示 Automatic PDF Report 自动PDF报告 Automatic unified .cto 自动生成cto文件 Export to Qdas, Quirl, custom customer SPC / Reporting SW 导出值Qdas/Quirl/客户定制的SPC或报告 软件 On-screen Color Map analysis 公开的面差分析 Video of the day 当日数据一览
- 13. Confidential13 Same Production measurement visualized by various Software Tools (Customer, 3rd Party and Hexagon Metrology)相同的数据在不同的软件工具中的直观表示（客户数据， 第三方软件，海克斯康软件）
- 14. Confidential14 Flexible Post Measurement Inspection / Analysis 灵活的后测量检测/分析 Adding on full data set:基于全尺寸数据： ? Adding surface points 添加表面点 ? Adding features / edges / dimensions添加特征/边界/尺寸 ? Re-aligning with different settings使用不同的要求重建坐标对齐 ? Cross sections and adding dimensions 截面线和增加2D尺寸 ? Exporting all types of data / reports输出所有类型的数据和报告 Adding on our compressed data: 基于我们的压缩数据 ? Surface points, edge line points and dimensions表面点，边界线点和尺寸 ? Cross sections and 2D dimensions截面线和2D尺寸 ? Exporting various types of data 导出不同类型的数据 ? Generating Master part 生成主零件 ? Generating reports 创建报告 ?
- 15. Confidential15 Stabilization during Launch / ramp up 试生产至发布/爬坡 Controlling a stable process 在稳定的生产过程中 Adapting limits according To production stability & tolerance 在稳定生产过程中依据稳 定结果进行公差调整 Handling less stable points 出来不稳定点 Non stable critical points 关键点不稳定 Temporary / limited rejections Or reworks 偶发/停线或返工 Process Control Life Cycle & Identifying Different Situations 在整个产物生产周期&在不同生产状态下进行过程控制
- 16. Confidential16 Point and Area based Process Control / Server Based 基于过程控制/服务器的点和区域
- 17. Confidential17 Process Control Tools (Features and Dimensions) 过程控制工具（特征与尺寸）
- 18. Confidential18 From Fully Automated Station to User Intervention 从全自动状态至用户干预
- 19. Confidential19 Point Selection and New Large Data Set Paradigm 点选和大数据设置范式 ? Transform from critical points only to our added value capabilities surface colormap, xs, edge line, etc 从只关注关键点到使用我们的增值能力上，如表面的色差 图/截面线/边界点等 ? Add multiple programs to help support various process life cycle stages 增加多个程序来帮助在整个测量周期中多种程序 ? Add Special studies to even increase system value during launch and breaks 在发布阶段和生产中断阶段，增加特殊的应用提升设备价值 Subroutine 1子程序1 Subroutine 2子程序2 Subroutine 3子程序3
- 20. Confidential20 Cycle time limited Measurements + Special Studies 受限于生产节拍的测量+特殊应用 ? 2 operating modes for special studies: 两种操作模式的特殊应用 ? Line down time or ramp-up and initial launch periods 流水线加减速或初始启动阶段 ? Running during breaks or between shifts 在休息前后或早晚两班交班的运行
- 21. Confidential21 Back lights Assembly Area Detailed Study / Analysis 后尾灯装配区域的详细应用/分析
- 22. Confidential22 Additional Analysis as needed 额外的分析需求 Special Round Edge line Measurement for F&G analysis 特殊的圆边线测量用于面差间隙分析 Changing Colormap settings to support tighter tolerances 改变不同的色差用以更小的公差 Measuring all critical features and points in the area 测量关键区域内所有的特征和点 Matching Surface Point for F&G analysis 自动匹配 表面点用于面差间隙分析
- 23. Confidential23 “Image of the day” reporting “今日图像”报告形式
- 24. Confidential24 Patented VSPC for Problem Solving and Process Stability Analysis 专利技术VSPC：用于问题解决及过程稳定分析 DRAFT24 ? Comparisons 相互比较 ? Averages and ranges 均差与极差 ? Statistics / Trend charts 统计/趋势图表 ? Finding closest to median找出中值 ? Virtual Master Part 虚拟主零件 ? Comparing Groups of parts 一组零件相互比较 ? Generating unified result生成统一的结果 ? Generating virtual results from statistics 生成统计学中虚拟的结果
- 25. Confidential25 Patented “Video-of-the-day” – Split Screen on different areas 专利技术：“一日综览” – 分屏显示不同区域 ? Patent Pending 专利申请中 ? Full shift in 60 sec clip 整个班次尽在60秒短 片 ? Part, Trend, +summary statistics visualization零件，趋势，结果统计可视化展 示 Roadmap:路线图： ? 360 SIMS DataServer enabled激活360 SIMS数据服务器 ? Automated generation 全自动生成 ? Distribution to user / mobile devices发布到用 户/移动设备
- 26. Confidential26 In Future – more actionable data into the video report 今后 – 更多新功能将在影像报告中增加
- 27. Confidential27 Small and Large Data set 小和大数据集 Cell Monitoring 工位监控 3rd Party Integration QDAS/SPC 第三方整合 Qdas/SPC Mobile 手机 Reports Generation 生成报告 Video of the day generation 生成一日综览 Search results 检索数据 More Ways for Using and Accessing the Metrology DATA 多种多样的方式使用和访问计量数据 Metrology Database Application Server ? Server provides access to users and application to all managed data ? 服务器为用户提供所有的被管理数据的访问和应用
- 28. Confidential28 The Data Challenges 数据的挑战 We create a lot of data and needs to be:我们 创造了大量的数据，以下是我们需要做的： 1. Stored 存储 2. Distributed 发布分配 3. Managed 管理
- 29. Confidential29 Data Management and Storage – Recommended 数据管理和存储 – 建议 Cell Data Server (all measurement results) 工位数据服务器（所有的测量结果） 1. 6 months of data advised 建议数据保留6个月时间 2. Older then that to be backed-up on archived storage in IT room 更老的数据备份或存档至IT部门 Network File Storage (.cto, PDF, Pics, Videos others) 网络文件存储（.CTO，PDF，图片，影像等） 1. Very short term saving of full projects (GBs per measurement) 全尺寸数据短期的存储（每次测量以GB单位获得数据） 2. Naming convention based on customer wishes 以客户习惯来命名数据 3. Unlimited storage but requires periodical maintenance 无限制的数据存储但需要定期的维护 Customer SPC / IT systems (f.i., csv, dmo, DFQ, quirl, etc) 客户的SPC/IT系统（F.I.，CSV，DMO，DFQ，QUIRL等） 1. Agreed formats saved for automatic processing by customer system 自动按客户系统需求生成客户接受的格式。
- 30. Confidential30 Page 30 ~50 Mgb per part每个零件50MB 700 parts/day 700件/天 35 Ggb per day 35GB每天 Saved time, 6 months ≈ 6.4 Tb 存储6个月约 需要6.4TB容量
- 31. Confidential31