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Toyota Supply Chain Case Study
Analyzing Lean Manufacturing and Global Strategy
Presented by: Piyush kumar(22109016)
Mudit(22109014)
Rayan(22109005)
Ashutosh Bhajpai(22109018)
Introduction to Toyota's Supply Chain
? ? Overview: Toyota as a leading global auto
manufacturer
? ? Focus: Lean manufacturing principles, supply
chain efficiency, and customer-centric
production
The Origins of the Toyota Production System
(TPS)
? ? Key Figures: Sakichi Toyoda, Kiichiro Toyoda,
Eiji Toyoda
? ? Historical Development: From automatic
looms to JIT and Jidoka concepts
Lean Manufacturing System – The Toyota
Way
? ? Objective: Produce vehicles efficiently, with
minimal waste, tailored to customer demand
? ? Core Components:
? - Just-In-Time (JIT)
? - Jidoka (automation with a human touch)
Inbound Logistics
? ? Third-party Partnerships: Raw material
procurement, focus on local and high-quality
suppliers
? ? Efficiency Measures: Kanban system to
minimize excess stock and manage parts flow
Production and Operations (TPS)
? ? The House of Toyota:
? - JIT: 'What is needed, when needed, in the
amount needed'
? - Pull System and Continuous Flow
? - Jidoka: Quality control with automation
? ? Outcome: Reduced lead times, minimized
waste
Outbound Logistics
? ? Distribution Strategy:
? - Local markets served directly
? - Export markets supplied through a
container-based system
? ? Global Reach: Flexibility to meet
international demand
Marketing and Sales
? ? Customer Focus: Indirect distribution via
Toyota’s dealer network
? ? Sales Strategy: Prioritizing customer
experience with 'The Best Total Ownership
Experience' principle
Service and Support Activities
? ? Infrastructure: Modern facilities with robotic
systems
? ? HR Management: Skilled workforce,
continuous training
? ? Technology Development: Focus on safety
and innovation
Competitive Advantage through
Differentiation
? ? Unique Strategies: Lean production, global
plant flexibility, adaptation to market demands
? ? Global Complementation: Plants capable of
serving multiple regions, reducing impact from
economic shifts
Case Study Questions & Answers
? 1. Global Plant Location Strategy: Flexible to
supply regional and global markets
? 2. Market Allocation to Plants: Optimized
annually or biannually for demand adaptability
? 3. Distribution Flexibility: Regional cost-
effectiveness and contingency for economic
shifts
? 4. Product Design Adaptability: Uniformity to
allow for market flexibility and localized needs
Summary and Key Takeaways
? ? Efficiency: Lean manufacturing through TPS
? ? Adaptability: Flexibility in production and
distribution to handle global demand
? ? Innovation: Continuous improvement in
technology, safety, and customer satisfaction
Ad

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Toyota_Supply_Chain_Case_Study.pptx case

  • 1. Toyota Supply Chain Case Study Analyzing Lean Manufacturing and Global Strategy Presented by: Piyush kumar(22109016) Mudit(22109014) Rayan(22109005) Ashutosh Bhajpai(22109018)
  • 2. Introduction to Toyota's Supply Chain ? ? Overview: Toyota as a leading global auto manufacturer ? ? Focus: Lean manufacturing principles, supply chain efficiency, and customer-centric production
  • 3. The Origins of the Toyota Production System (TPS) ? ? Key Figures: Sakichi Toyoda, Kiichiro Toyoda, Eiji Toyoda ? ? Historical Development: From automatic looms to JIT and Jidoka concepts
  • 4. Lean Manufacturing System – The Toyota Way ? ? Objective: Produce vehicles efficiently, with minimal waste, tailored to customer demand ? ? Core Components: ? - Just-In-Time (JIT) ? - Jidoka (automation with a human touch)
  • 5. Inbound Logistics ? ? Third-party Partnerships: Raw material procurement, focus on local and high-quality suppliers ? ? Efficiency Measures: Kanban system to minimize excess stock and manage parts flow
  • 6. Production and Operations (TPS) ? ? The House of Toyota: ? - JIT: 'What is needed, when needed, in the amount needed' ? - Pull System and Continuous Flow ? - Jidoka: Quality control with automation ? ? Outcome: Reduced lead times, minimized waste
  • 7. Outbound Logistics ? ? Distribution Strategy: ? - Local markets served directly ? - Export markets supplied through a container-based system ? ? Global Reach: Flexibility to meet international demand
  • 8. Marketing and Sales ? ? Customer Focus: Indirect distribution via Toyota’s dealer network ? ? Sales Strategy: Prioritizing customer experience with 'The Best Total Ownership Experience' principle
  • 9. Service and Support Activities ? ? Infrastructure: Modern facilities with robotic systems ? ? HR Management: Skilled workforce, continuous training ? ? Technology Development: Focus on safety and innovation
  • 10. Competitive Advantage through Differentiation ? ? Unique Strategies: Lean production, global plant flexibility, adaptation to market demands ? ? Global Complementation: Plants capable of serving multiple regions, reducing impact from economic shifts
  • 11. Case Study Questions & Answers ? 1. Global Plant Location Strategy: Flexible to supply regional and global markets ? 2. Market Allocation to Plants: Optimized annually or biannually for demand adaptability ? 3. Distribution Flexibility: Regional cost- effectiveness and contingency for economic shifts ? 4. Product Design Adaptability: Uniformity to allow for market flexibility and localized needs
  • 12. Summary and Key Takeaways ? ? Efficiency: Lean manufacturing through TPS ? ? Adaptability: Flexibility in production and distribution to handle global demand ? ? Innovation: Continuous improvement in technology, safety, and customer satisfaction