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CURRICULAM VITAE – VIRESH JUGALI (Projects & Utility Maintenance)
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VIRESH JUGALI
EMAIL
kwviresh@gmail.com
MOBILE
+91-998-115-7776
COMPUTER SKILLS
 Working knowledge of ERP
software SAP.
 MS Projects
 MS Office suites
PERCEIVED STRENGTHS
 Analytical skills & Objective
approach
 Positive attitude & Team spirit
 Ability to work under pressure
 Negotiation skills, Interpersonal
skills, troubleshooting
 Committed, Result oriented &
ingenuous outlook
 Inter-functional operation skills
 Ability to learn, unlearn and relearn
D.O.B.
23
rd
December 1988
PERMANENT ADDRESS
Pontemol Plaza Bldg., Flat No.FF1
Pontemol, Curchorem
Goa - 403706
 +91-998-115-7776
AVAILABILITY
1 Month notice period.
MARITAL STATUS
Single
LINGUISTIC PROFICIENCY
English ,Hindi, Marathi, Kannada &
Konkani
OBJECTIVE
To undertake challenges while maintaining the competitive edge in a dynamic
environment through sustained learning and value addition to the organization
EDUCATION
QUALIFICATION INSTITUTE
PASSING
YEAR
PERCENTAGE
B.E (E&E)
Goa College of
Engineering (Goa
University)
2010 81.4%
HSSC Cuncolim United 2006 66.6%
SSC Assumpta Convent 2004 67.8%
EXPERIENCE SUMMARY-Total Work-Ex : 6 Years 2 Month
ORGANIZATION DESIGNATION
TOTAL
WORK-Ex
WORK
PERIOD
VE Commercial Vehicles
Ltd. (A 50-50 joint
venture), Indore
Assistant Manager
(SG-Special Grade)
(Lead –Utility
Maintenance,
Projects &
Manufacturing
Excellence WCM)
3 Year 7
Months
Apr’13-
Till date
TATA Autocomp Systems
Limited, Pune
Assistant Manager
(Plant Maintenance)
1 year 9
Month
July’11
– Apr’13
TATA Autocomp Systems
Limited, Pune
GET (Plant
Maintenance & ISO
systems)
1 Year
July’10-
July’11
JOB DESCRIPTION
(A) Lead – Utility & Plant Maintenance (Apr’13 – Till Date)
Working as Lead for Utility Maintenance.
To accomplish this my profile includes;
 Planning & procurement of all Utility Equipment spares.
 Inventory management.
 To ensure timely maintenance of all the equipment (HT/LT Panels,
VCB/ACB, DG sets, Transformer, Compressor, Hydrant system, HVAC,
Lighting systems, Shop machines) & maintain equipment history.
 To initiate and implement process improvements in shop.
 Monitor man hrs, review analysis for losses & action plan to reduce the
same.
 Resolving man & method related maintenance issues.
 Monitoring breakdown sequences of machines. Breakdown, power cost
monitoring & analysis.
 Provide support to team for resolving critical issues. Implementation of PM &
ENV pillar of WCM in plant.
 Multiskilling of blue collars in shop.
 To ensure discipline & safety in shop.
 Capex budgeting & implementation.
 Implementation of various systems viz. ISO TS 16949, ISO 18001 OHSAS,
ISO 14001 EMS, ISO 50001 EnMS, VPS (Volvo Production System).

2 | P a g e
(A)Current Utility Roles & Responsibilities
 Supervise the Utility maintenance team & manage Preventive Maintenance as well as breakdown
maintenance of Utility plant equipment’s & machines, Use of tools like EWO (Emergency Work
Order), 5W, 5W1H and CAPA, 4M methods to reduce equipment breakdown losses.
 Implement VPS (Volvo Production System, reached up to Step 2 in VECV), AM, Kaizen, OPL,
EnMS (Energy Management System), utility & spare parts cost saving activities, safety & 5S
activities in the Dept.
 Expert in implementing and handling Audits like: OHSAS 18001, ISO 14001, ISO/TS 16949 and ISO
50001 certification.
 Carrying out Preventive Maintenance of DG sets, Compressor, transformer, LT/HT panels,
ACB/VCB’s, ASU, Air conditioning units, pump house and hydrant system, Cranes, hoists, EMS
(Electric monorail system), forklifts, etc.
 Daily monitoring & analysis of all utilities, e.g. Electricity, diesel, LPG, Argon, Co2, Nitrogen, water,
etc.
 Energy saving projects and continuous improvements to create a green environment.
 Leading as a Dy. MR for successful implementation of ISO 50001:2001 (Energy Management
system)
 Installation and commissioning of the new machines arrival in the plant and providing necessary
utilities required.
 Responsible for calibration of instruments used in machines and renew them on time.
 Responsible for looking after AMC of various utility machines and clearance before due dates.
 Monthly analysis on energy and utility consumption and take corrective actions for reducing costs
 Planning & scheduling PM plans and improvements.
 Daily monitoring of utility resource consumption and order scheduling of required resources on time.
 Yearly, Quarterly, Monthly & Weekly Preventive Maintenance adherence as per schedule and
improvements.
 Monitor and maintain the spare parts of individual machines up to date with consideration of Min
Max levels and lead time with cost management.
 Coordinate with Production & Manufacturing engineering Dept. for continuous improvements on the
production line, Improve OEE of machine and kaizens.
 Prepare all graphs and analysis of our department KPI’s (Key Performing Indices) for Monthly
Review meetings with plant head and final action plan to meet the targets
 Plan, Implement & Control the maintenance inventory within the target limit & do saving projects to
reduce costs.
 Very good exposure to repair and maintenance pneumatic operated air tools and welding machines.
Focus Areas
 Effective plant utilization
 Energy Savings & Productivity Improvement
 Implementation of VPS (Volvo Production System) Lean manufacturing, ISO/TS 16949, OHSAS
18001, ISO 14001, ISO 50001 and Green Building Certification.
 Ensuring safe practices in the plant

3 | P a g e
(B) PROJECTS & FACILITY PLANNING – GREEN FIELD PROJECT (JUN’15 – Till Date)
Working in Projects (Capex Plan worth over 200 MINR) as an Assistant Manager Projects for coordination
and to provide Process Engineering support for E&C of Special Purpose Machineries (SPM) for Utility
Equipment’s, Structure Shop & Assembly line, Paint Shop: such as LPG & Shielding Gas storage and
supply facility, DG & UPS Back up, Compressed Air Supply, Fume Extraction Systems, EOTs, Jib Cranes, EMS,
STPs, Robotic Welding & Painting, Ovens, HVAC etc. while ensuring a superior product quality through
adoption of world class manufacturing processes.
To achieve this, my profile involved:
 Leading a workforce of 40 workmen to achieve targeted milestones
 Job Allocation to workmen as per project plan. Planning of project activities as per budget; control
and monitoring of related activities to maintain effective line balancing
 Establishing & monitoring the end processes of Vendors
 Generating reports such as costing of land and other equipment’s, setting up land acquisition pattern
and equipment procurement scheduling, releasing 3 MRP etc.
 Responsible for the successful delivery of the project.
 Sending out the daily progress report to senior management.
 Handling escalation calls and further escalation to senior management at the right time, if required.
 Prepare project plans, schedules, roadmaps and strategies.
 Being part of the status calls & design review calls.
 Reviewing everyday progress provided by the execution teams and E2E team by comparing with the
design documents and Low level Documents and doing Gap analysis
 Rate negotiation with manufacturers, suppliers & contractors.
 Managing and controlling the inventory of raw materials and spares, procurement of spares.
 Coordination with Finance Dept., regarding preparation of CIJs, IPRs, POs, Advance Payments,
Release of Work Completion Certificates and final payments with complete adherence to PO terms
and conditions.
 Follow up of the reports and information to be received from consultants on daily, weekly and
monthly basis.
 Managing the payments of the customers and other vendors.
 Labour Management and public relations.
 Zero Based Costing (ZBC Analysis), Root Cause Analysis (RCA), E2E Defect analysis, Technical &
Commercial Comparisons, Supplier & Manufacturer Health Analysis.
 Preparation of Project Feasibility Report, Capital investment justifications, investment purchase
requests etc. and other project financials.
 Preparation of Daily progress reports (DPR), Check Sheets, Maintenance Schedules and other
knowledge based Maintenance Patterns.
 Organizing meetings for Design for Approval (DFA) with technical experts and consultants.
 Supplier shortlisting, preparation of KT Matrix (KTM), Vendor Evaluation, Vendor Development.

4 | P a g e
PROFESSIONAL ACCOMPLISHMENTS
 Single handedly managed & supervised the Erection & Commissioning of Utility Equipment’s &
Special Purpose Machineries for the entire plant and demonstrated smooth performance of entire
process within the set time frame
 Appointed as a Deputy Manager for Implementation of ISO 50001 (Energy Management System)
and successfully implemented the same.
 Lead Internal Auditor for certification of ISO/TS 16949, ISO 14001 and OHSAS 18001
 VPS(Volvo Production System) Pillar Leader for Environmental & PM Pillars for implementation of
WCM @ VE Commercial Vehicles Ltd
 Energy saving project on compressed air system. Total saving of 4MINR yearly accomplished
 Motor testing kit, relay testing kit, and PLC training board prepared.
 Major cost saving done in assembly shop pneumatic tools, developed local vendors for spares
required
 Major role in achieving “Green Building Certification” (Platinum score) for the plant in the year 2016.
 Poka-yoke implemented on Mobile Column Lift Machine HMI to prevent accidents.
 Panel reconditioning new panel design in-house.
 Lay-outing the complete new plant in coordination with Projects requirements.
 Certification audits for ISO TS 16949, 18001, 14001 & 50001 & Green Building Certifications
PROFESSIONAL CERTIFICATION
 Certificate of “PLC Certified Engineer” for Mitsubishi & Allen Bradley PLC – Prolific Institute, Pune.
OTHER ACHIEVEMENTS & VOLUNTARY EXPERIENCES:
 Organized CSR Awareness Camps
 Organizing various cultural activities
 Organizing various Business Meets, Launching, Inaugurations, Team & Family Get togethers etc.
 Served as an executive member of the departmental activities.
 Represented school, college and university in the cricket, football and badminton tournaments.
TRAINING ATTENDED
 7 days training on Manufacturing Excellence (VPS) at VEPT & VEPDC, Pithampur
 7 days training on ABB IRB 5000 Painting robot.
 Certified as Internal Auditor for ISO/TS 16949, ISO 14001, OHSAS 18001 & ISO 50001 from TUV
SUD Germany.
 5 days training programme on Mitsubishi PLC & Interface.
 Training in soft skills and “Sankalp Projects” in VECV
PLACE: INDORE (INDIA) Date: 24 September 2016

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