ANIL KUMAR RUSTAGI_11th Jan1
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Anil Kumar Rustagi has over 25 years of experience in strategic sourcing, materials management, and vendor development. He has a proven track record of reducing procurement costs, simplifying processes, and improving supplier performance. Notable achievements include turning around vendor base to enhance production, reducing raw material inventory levels, and bringing down sourcing costs. He is proficient in strategic sourcing, cost analysis, and developing strong supplier relationships.
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ANIL KUMAR RUSTAGI_11th Jan1
- 1. Key Skills Strategic Sourcing Materials Management & Inventory Control Vendor Development Vendor Performance Rating Capital Purchase New Product/ Program Management Supplier Quality Assurance (SQA) Spend Analysis & Cost Optimization Risk Mitigation Process Improvement Value Stream Mapping Team Building & Leadership A performance-driven professional proficient in bringing in rare level business acumen and record of achievements Industry Preference: Automobile & Engineering Location Preference: India Profile Summary  Dynamic career of over 25 years (including 1 year of freelance experience) that reflects rich experience & year-on-year success in Strategic Sourcing, Vendor & Material Management, Team Building  Excellence in implementing cost reduction measures to achieve savings in terms of material and procurement & logistics costs  Proficiency in formulating sourcing strategies, vendor identificati on / development, creating & updating the supplier database  Proven track record in manufacturing engineering involving process design, development and capacity expansion  Making effective use of cost analysis tools in support of strategic sourcing process, procurement costs, cost reduction metrics and bottom line performance indicators  Hands-on experience in multi manufacturing plant’s materials management, cost control, purchase of plant machines & equipment  Successfully designed and developed systems and procedures to implement purchase-materials planning, inventory control which assured availability of parts, materials and transportation in accordance with Just-in-Time delivery schedules, while maintaining minimum inventory  An enterprising leader with strong planning, communication, interpersonal, analytical & negotiation skills Career Timeline (recent 6) Anil Kumar Rustagi Strategic Sourcing/ Vendor Management/ Material Management anilr.jobs@gmail.com, anil232005@gmail.com 09999023384/ 09873932616/ 0120-2641182 LinkedIn: Anil Rustagi ACS (India), Bangalore as Senior Team Lead (General Motors, USA) JBM, Gurgaon & Bangalore as Sr. Manager - Vendor Development Rockman Industries Ltd., as AGM – Strategic Sourcing & VD Jan’03 - Aug’05 Sep’05 – Feb’10 Feb’10 – Dec’12 Atlas Castalloy as DGM- Purchase & VD Jan’13- Jun’14 Escorts Ltd., Auto Division as DGM- Materials & VD July 15 – till date Freelance Assignment on Material & Business Management Jul’14 – Jun’15 2.7 y 4.5 y 3 y 1.5 y 1 y 1.5 y
- 2. Notable Accomplishments Across the Career At Escorts  Credited for turning around vendor base to enhance materials availability for shox production from 4000 to 10000 in a day  Successfully reduced RM inventory from 10.50 cr. to 8.50 cr.  Developed and executed a sourcing strategy to meet the company’s business growth and sourcing requirements which significantly brought down sourcing costs by 2.5%  Simplified the procurement process, vendor evaluation process and consolidated vendors from 180 to 140 At Atlas Castalloy  Successfully improved production capacity of re-melting section from 80T to 120T with the same resources  Ensured cost saving & quality improvement of packaging materials by 20% (Rs. 4 lac per month) At Rockman Industries Ltd.,  Achieved sourcing of 20000 no. of casting components per day from 5 suppliers  New business execution: designed, developed and sourced Sprocket kit for bike after-market business, 48 models, achieved sale of 1.40 lacs sets value 8 cr. per month in 3 years  Merit of managing and controlling aluminum alloy and steel purchase worth Rs. 32 cr. per month  Leveraged skills in quality improvement & capacity enhancement of paint shop by 20% by improving process  Played a key role in cost saving in foundry consumable & grain refiners purchase – 60 lac per year At JBM  Worked on projects to develop sheet metal press tools and components for Toyota at Bangalore & Maruti Suzuki at Gurgaon; developed 78+148 sheet metal components at JBM Bangalore & Gurgaon respectively At ACS  Managed process - Supplier Quality Assurance (SQA) & purchasing for General Motors, USA per SLA  Noted for transition of Supplier Quality Assurance Process (SQA) from GM, USA to ACS, India with a team of 16 Engineers At Vintron Informatics Ltd., Delhi  Successfully developed major plastic components of computer monitor in 6 months at Vintron At Autometers Secheron Ltd., NOIDA  Successfully developed components of 2 products - GP Relay and Energy & Speed Monitoring System  Supplier base consolidation from 120 to 90 no. for better control with minimum efforts and cost Freelance Assignment Jul’15 – till date Freelancing work on Costing, Sourcing, Inventory Management , Material Management & Business Management Work Experience Escorts Ltd., Auto Division (Manufacturer of Shox and TFF) as DGM- Materials & VD, HOD (Led Materials Team (Purchase, VD & Stores) of 19 member at Escorts, Auto Product division for two locations - Faridabad & Rudrapur) Jul’14 – Jun’15 Jan’13- Jun’14 Atlas Castalloy (Alicon Group), Pune (Manufacturer of LPDC & GDC Al. castings) as DGM- Purchase & VD, HOD- SCM Feb’10 – Dec’12 Rockman Industries Ltd., (Hero Group Co.), Manufacturer of Aluminum die cast components as AGM – Strategic Sourcing & VD, HOD-Strategic sourcing Sep’05 – Feb’10 JBM, Gurgaon & Bangalore (Manufacturer of Sheet metal BIW components & Assys. for Maruti & TOYOTA) as Sr. Manager - Vendor Development Role:  Developed the sourcing strategy with focus on transforming the procurement function into a value creation group by working in collaboration with stakeholders and strategic supplier alliances  Traced steel and aluminum prices at national and international trends  Planned and sourced material to ensure availability of direct material per customer schedule  Initiated & implemented VA/VE proposals, value stream mapping in sourcing process  Tracked supplier base performance on quality, delivery, cost, technology, work facility, quality system and new part development support  Conducted spend analysis, annual budgeting of direct & indirect purchases and cost saving
- 3. Previous Experience  Purchased aluminum alloy, steel, outsourced casting component, purchase of SPM’s, CNC/ NC machines, machining fixtures and capital items  Ensured: o Day-to-day purchase of all foundry consumable and plant maintenance items o Scrap management & its sale. o Sourcing of direct & indirect material o Supplier selection, commercial agreement and follow-up o Design review & approval of tools and parts from the customer  Engaged in: o Quality improvement of existing regular supply components o Performance analysis & vendor rationalization in line with sourcing strategy  Managed VA & VE activities and approval from the customer for cost saving and process improvement change Jan’03- Aug’05 ACS (India), Bangalore as Senior Team Lead (General Motors, USA) Nov’98- Dec’02 Vintron Informatics Ltd., Delhi (Manufacturer of computer hardware) as Manager, Purchase & VD Aug’91- Oct’98 Autometers Secheron Ltd., NOIDA (Manufacturer of Traction equipment for Railways) as Senior Engineer, VD Nov’88- Jul’91 Minda Industries, Delhi (Manufacturer of Electro-mechanical switches for Automobiles) as Engineer Education  Middle Management Program from IIM, Ahmedabad in 2008  MBA (Operations Management) from IGNOU, New Delhi in 2005  Diploma in Materials Management from I.M.T, Ghaziabad, 1998  B.E. Mechanical Engg. (AMIE) from Institution of Engineers (India), New Delhi in 1990  Diploma in Mechanical Engg. from Aryabhatt Polytechnic, N. Delhi, in 1988 Knowledge Purview/ Other Assignments  Quality Management system as per TS-16949:2009, EMS-14001:2004 & OHSAS-18001:2007  Steered materials planning per JIT system to support lean production system  Dealt with sourcing & materials management (local and global) o Purchase of aluminum alloy, steel and capital items- CNC machines, machining fixtures, capital items & SPMs and direct & indirect material o Purchasing of all direct material – sheet metal, plastics, rubber & forgings o Zero base costing and cost control o Supplier selection and performance rating based on QCDD  Product development per APQP process and PPAP to meet customer requirements – project timeline, RUN@ RATE & Six Sigma IT Skills  Advance Excel, MS Word & MS PowerPoint, ERP – Materials module  Familiar withdesign & process analysis software –AutoCAD, UG, CATIA, Magma, Moldflow Personal Details Date of Birth: 23rd November 1967 Languages Known: English & Hindi Address: B-184, Surya Nagar, Ghaziabad - 201011, (near Anand Vihar, Delhi), U.P. Passport No.: K1135113 valid till Dec 2021 Marital Status: Married Nationality: Indian Anil Kumar Rustagi