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- 1. VIJAY KUMAR THAKUR Mobile: +91-9735488471, 91-9748401836; E-Mail: vijay6125@gmail.com JOB OBJECTIVE To use all my knowledge and skills, with full motivation and enthusiasm to achieve Individual and organizational goals and to work hard for the betterment and success of the organization. PROFILE SUMMARY M.Tech. (Manufacturing) from IIT, Kharagpur in 2009 B.E. (Mechanical) from Pt. Ravishankar Shukla University, S.S.C.E.T, Bhilai in 2007 6 years of experience in Project Execution and Operations & Maintenance of blast furnace utility (blower, pump) Adept in managing maintenance of various for reducing downtime and enhancing operational effectiveness Good understanding of handling operations and taking cost-saving initiatives to optimise efficiency of machines and enhance productivity Well conversant with diagnosing the faults, rectification, planning & scheduling effective maintenance schedule for enhancing systems Demonstrated analytical, problem solving and organisational ability coupled with strong communication and relationship management skills and quality activity. Execution and Monitoring of CBM activity in the Plant. CORE COMPETENCIES Maintenance Operations Preventive/ Planned Maintenance Predictive maintenance Safety Operations Technology Integration General Administration CBM Activities(Vibration analysis, NDT, Thermography, Oil and WDA) Analytical Skills Fault Analysis Strategic Planning Troubleshooting Team Management TPM activities Cost Monitoring ISO 9001:2008 ISO 14001:2004 . SA 8000:2008 . Project Execution Coordinating projects for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives Monitoring the activity at sites and reviewing of project schedule, ensuring cost control within budget. Operations & Maintenance Implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant equipment such as Blower, Pump, Compressor, etc. Carrying out industrial hydraulic and sinter plant maintenance activities. Quality Management Maintaining quality standards, ensuring stringent adherence to quality standards, norms & practices, identifying gaps & taking corrective action Working in close coordination in work groups for ensuring adherence to quality standards ORGANISATIONAL EXPERIENCE Since Jul09 with Electrosteel Casting Ltd., Kolkata as Manager Maintenance (Liquid Metal Work Department) Role: Looking after the maintenance activities of hydraulic equipments, bowers, pumps, compressor, etc. Planning of maintenance activity like preventive maintenance, time base maintenance and condition base maintenance (predictive maintenance) , execution and monitoring of all this activity.
- 2. Predictive maintenance activity of blowers, pumps, compressor, hydraulic power pack, gear box. Predictive maintenance activity of water and gas pipe line, pressure vessel. Planning, Scheduling and scheduling of CBM activity like(Vibration monitoring, NDT technique, oil and WDA, DGA analysis and current signature analysis, Thermography) etc. Ensuring documentation as per ISO 9001-2008 standards of different maintenance and infrastructure activity Keeping a check on maintenance cost with use of SAP PM Module and SAP bi Maintenance cost reduction activity by optimum use of spare and maintenance consumable. Handling TPM activities like Zishu Hozen, 5S, Kaizen, Failure Analysis, etc. Carrying out 30m2 sinter plant mechanical maintenance. Activity to reduce breakdown of equipments by kaizen implementation and effective failure analysis. Conducting skill gap analysis and planning for training program accordingly of technician and workmen. MIS reporting to head of the department for maintenance activity, maintenance cost, Breakdown, corrective and preventive activity. Implementation of EMP activity in the department for ISO 14001 :2004 standards. Highlight Project Handled Involved in erection and commissioning of 300m3 mini blast furnace with BLT charging system and stave cooling system. TRAININGS Undergone training from: o FAG consultant for bearing selection and maintenance activity o Timken bearing consultant for bearing selection and maintenance activity o KSB consultant from pump selection o Lecture on pokayoke and KAIZEN in CII program of quality improvement as a faculty. CERTIFICATION Courses o Refresher course on welding technology by ESAB INDIA LTD. o Certification on SA8000:2008 by bsi. o Certification on Failure analysis,JH and pokayoke by JIPM. o Internal auditor course on BS OHSAS 18001:2007 by bsi EDUCATION M.Tech. from IIT, Kharagpur in 2009 with 8.55 CGPA B.E. from Pt. Ravishankar Shukla University, S.S.C.E.T, Bhilai in 2007 with 8.12 CGPA XII from Shardah H.S.S, Bhilai C.G. Board, Raipur in 2003 with 79.6% X from Shardah H.S.S., Bhilai, M.P Board, Bhopal in 2001 with 78% KEY ACADEMIC PROJECTS/COURSES M.Tech. Project Title Analysis of the Surface Integrity for Electro Discharge Machined Niobium C103 Alloy Tools Minitab Synopsis This project deals with the surface integrity and the MRR (material removal rate) of niobium C103 alloy by EDM. Modules in M. Tech Courses: - Manufacturing technology, Advance manufacturing technology, Metal cutting principal, Finite element method (liner and nonlinear), rapid prototyping, monitoring and control of manufacturing system etc. B.E. Project Title Working of Rotary kiln in Direct Reduced Iron (D.R.I) process Synopsis Involved in designing and fabricating a Rotary Kiln of 54 cm long and 10 r.p.m which reduced iron from the raw material through direct reduction process.
- 3. ACADEMIC ACCOLADE Holds the distinction of being obtaining All India Rank 348 with 98.31 percentile in GATE 2007 Awarded for the Kaizens implementation in the department in organisation kaizen competition. Awarded for the Zishu Hozen and TPM activity implementation in the department. TECHNICAL SKILLS Software: AutoCAD, MINITAB, SAP (P M Module) Programming languages: MATLAB PERSONAL DETAILS Date of Birth : 2nd July, 1985 Present Address : C/O ,Electrosteel casting ltd. Quarter no.6, ECL colony ,30B.T road ,khardah, Dist:- 24pargnas,W.B. 700115 Permanent Address : House No. 923, B. Thakur Nivas, Kurud Road Kokha, Bhlai, District - Durg, Chattisgarh, PIN - 490023 Languages Known : Hindi and English Location Preference : Pune, Mumbai, Bangalore, Delhi,NCR