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KinetIQ Solutions Capability Statement
- 1. Capability Statement Intelligence in Motion Brad Hanson: +61 (0) 417 225 351 48 Angelo Street Ben Greenhill: +61 (0) 423 266 935 South Perth, 6151 EC-12421 Western Australia 1 Kinetiq Solutions is a progressive company whose aim is to make your life easier. With many years in heavy industry and specializing in electrical design, installation and maintenance, Kinetiq Solutions can make that project easy, the maintenance problem go away and be that one contractor you can rely on. Our key personnel have experience from both sides of a project, from being the client who engages the contractors as well as being the contractor to the client. This in turn gives us the ability to better understand the needs of our clients. Through good communication, our goal is to become an integral part of your project team and be someone you can trust. We understand the importance of working within budget constraints but still meet deadlines. We embrace health and safety requirements and strive to perform to the highest standard of workmanship. Our people understand that we are to do the job once and do it right. Kinetiq Solutions can complete a project from initial concept through to commissioning and production. We can design, procure, install, manage, and commission, we can also offer maintenance services from adding an extra power circuit to installing a complete processing plant. We have both local and international experience and understand the challenges involved with working in remote and overseas locations. At Kinetiq Solutions, as part of our vision to be able to offer our clients the best service, we have strategically aligned ourselves with some of the leading service providers in Western Australia to become a one stop shop. Kinetiq Solutions can offer the following services; ï‚· Design, supply, install and commission projects of all sizes ï‚· Maintenance Auditing and review ï‚· Project management. ï‚· Site labour ï‚· General electrical maintenance or installation work ï‚· Oil and Gas installations ï‚· Fixed crane maintenance, parts and statutory testing ï‚· Communications and data telemetry ï‚· Preventative maintenance and system setup ï‚· Instrumentation calibration ï‚· PLC, DCS programming and historian (data acquisition) ï‚· High voltage installations and repairs ï‚· Site electrical audits for compliance ï‚· Statutory electrical testing ï‚· Water Treatment plants ï‚· Lightning Protection We have partnered ourselves with some of the market leading manufacturers and distributors to be able to offer our clients value for money, but be able to back up the equipment with technical support. These suppliers enable Kinetiq Solutions to offer our clients the complete package. ï‚· ABB Variable Speed Drives and Soft Starters ï‚· Erico Lightning Protection ï‚· Rockwell and Allen Bradley PLCs ï‚· Vega Level Instrumentation ï‚· GE Fanuc PLCs ï‚· IFM Sensors ï‚· PSS Uninterruptible Power Supplies ï‚· Hawk Measurement
- 2. Capability Statement Intelligence in Motion Brad Hanson: +61 (0) 417 225 351 48 Angelo Street Ben Greenhill: +61 (0) 423 266 935 South Perth, 6151 EC-12421 Western Australia 2 Our key personnel have had a wealth of experience working together and individually on projects. To demonstrate our credentials the following pages summarise some of the key projects previously completed. We welcome all enquiries into the services we offer and look forward to achieving success with you. 600kW 11kV VVVF (Project Budget US$592,000) This project involved the removal of an existing 3.3kV switchboard, installing a new 11kV fan starter (and motor), an 11kV transformer feeder (and transformer) and an 11kV VVVF. We designed and installed the complete installation (HV and controls) with zero lost production time. The purpose of this was to reduce the potential fault level at the substation by changing transformer size and impedance, and also offering variable control over the fan. This resulted in cost savings and a payback period of less than one year. Replacement of MCC and 2 x Transformers Changed to 11kV (Project Budget US$338,000) As part of the site electrical distribution upgrade from 3.3kV to 11kV there was a requirement to replace 2 x 3.3/0.525kV transformers and replace with one larger 11/0.525kV transformer. This included the extension to an existing MCC and the transfer of drives located on another MCC, onto that extension. A third 3.3/0.38kV transformer was also replaced as part of these upgrade works with an 11/0.38kV transformer. All of this work included upgrading all associated HV and LV cabling. These were achieved with zero lost production as works were completed successfully within a scheduled plant 2 day outage. Installation of RMU and 2 x Pit Substations (Project Budget US$421,000) In preparation for underground mining, a 1MVA substation was installed at the RL330 level and the RL200 level in an open pit. This involved the installation of a Ring Main Unit at the surface to allow for a future service hole as well as the 11kV feed over the pit wall. This job had a high risk potential but was meticulously planned and executed. It involved 450m of 95mm2 241.11 cable installed / lowered over the pit wall with no incidents or injuries. The substations were serviced and tested fully for operation and then commissioned and placed into service.
- 3. Capability Statement Intelligence in Motion Brad Hanson: +61 (0) 417 225 351 48 Angelo Street Ben Greenhill: +61 (0) 423 266 935 South Perth, 6151 EC-12421 Western Australia 3 Electrical Design and Installation of Gold Processing Plant (Project Budget A$440,000) After the owners had sourced all the mechanical equipment, we designed, sourced, installed and commissioned the complete electrical installation – plant, power generation, water services and accommodation camp. An Allen Bradley PLC and Citect control system was installed to ensure the inexperienced operators could control the process simply. Working with the manufacturer in Canada, the gravity concentrator was automated from the original manual design. The result was a significant cost saving to the client by reducing the number of operators by 1. Switchroom fault level reduction and PLC upgrade (Electrical Project Budget US$581,000) This project was to be undertaken whilst the plant was to be kept running to minimize the production losses. This needed to be carefully planned and scheduled for specific work to occur within standard plant outages. This required temporary arrangements to be put in place to enable this to happen. The work involved design, installation and commissioning of the following;  Changing the 2 x existing 3.3/0.38kV transformers to a single, high impedance 11/0.38kV transformer,  A new 11kV feeder and cable,  Relocating drives from 2 of the 3 MCCs into the other MCC (and a site manufactured temporary MCC),  Replacing the 2 redundant MCCs with a new MCC with Allen Bradley PLC,  Relocating drives from the temporary MCC to the new MCC. This job was completed with zero production down time outside the scheduled plans and completed on an accelerated schedule but still on budget. Client Representative for Installation of Oxide Gold Processing Plant (Electrical Project Budget US$21,000,000) Represented the client by overseeing the engineering company’s electrical design and installation management. Engineering company had limited experienced with EPC contracts (usually their contracts are EPCM) and they needed to be controlled to ensure the client’s requirements were met. This project also included work undertaken by the client direct and outside of the engineering company’s scope. It included an upgrade to site HV power reticulation and the installation of a 25 km, 33kV powerline. As part of the powerline work, 4 x 600kW and 1 x 190kW pumping stations were upgraded to variable speed control to maintain the strict environmental pumping requirements at different times of the year. All was controlled by telemetry and fibre-optic.
- 4. Capability Statement Intelligence in Motion Brad Hanson: +61 (0) 417 225 351 48 Angelo Street Ben Greenhill: +61 (0) 423 266 935 South Perth, 6151 EC-12421 Western Australia 4 Maintenance Contract for Pilot Leaching Plant After the construction of the A$20,000,000 pilot plant, it was then maintained and modified for 3 years. During this period, many smaller projects within the plant were undertaken to determine a process design for a full scale plant. The installed PLC system was Allen Bradley and had a historian installed for data acquisition to be reviewed by the client at a later date for analysis. The contract required 4 fulltime onsite personnel and numerous temporary trades to meet our obligations. Full time staff included 2 x electrician / instrumentation, mechanical fitter and trade assistant. In addition, we supplied a fully mobile workshop complete with all tooling and consumables. Projects within the maintenance period included review and modifications of the hazardous areas (solvent extraction) to ensure compliance and safety, installation of ANZAC kiln for Sulphide removal, Calcine remove plant and a pressure electrowinning plant. Besides the ongoing daily maintenance at the pilot plant, other projects / maintenance completed by this team at the same premises included; 1) Assay Lab Setup (A$200,000) with new 3 x 300mm mains 2) Automatic backup generator and controls to ensure dangerous gas extraction on power outage 3) Modification of industrial gas oven to electric 4) Quarterly electrical test and tagging 5) General assay and metallurgical lab equipment maintenance and repairs Electrical Design and Installation of Process Plant Improvement Program (Project Budget US$22,700,000) This project was performed within the Artic Circle in the North of Norway. The project included the electrical design, installation and commissioning of both new and refurbished equipment. These included the upgrade of the secondary and tertiary crusher screens, installation of an additional secondary mill, magnetic separators, vertical plate press filter and installation of stack sizer concentrate screens. This project was successfully completed ahead of time and under budget. Electrical Maintenance and preventative maintenance setup Other than the ongoing maintenance of Fortescue Metals Group’s first process plant (Cloudbreak), the planning and setup of the process plant’s electrical department was developed and implemented. This involved the creation of maintenance strategies and procedures to maximize the life of electrical assets within the process plant, populating the computerised maintenance management system and leading the recruitment of maintenance personnel.